Cylinder Head (G1817152): Installation

WARNING: This page is about a different variant/trim than selected.

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Check cylinder head face for distortion, across the center and from corner to corner.

Refer to: CYLINDER HEAD DISTORTION
Select the correct cylinder head gasket.
Refer to: CYLINDER HEAD GASKET SELECTION - INGENIUM I4 2.0L DIESEL
CAUTION: Make sure that the dowels and dowel holes are clean and free from debris and foreign material.

Install the cylinder head dowels into the engine block assembly.
NOTE: The cylinder head gasket must be installed over the cylinder head to cylinder block dowels.

Install the correct cylinder head gasket.

Renew Part: Cylinder head gasket Quantity: 1 .
CAUTION: Make sure that the component is correctly located on the locating dowels.

With assistance, install he cylinder head assembly.
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Use the special tool to install the cylinder head bolts.

Install the Special Tool(s): JLR-303-1653
CAUTION: Make sure that new cylinder head bolts are installed.

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Tighten the 10 cylinder head bolts in the indicated sequence.

Renew Part: Cylinder head bolts Quantity: 10 .

Torque

Stage 1: 10 Nm

Stage 2: 20 Nm

Stage 3: 53 Nm
CAUTION: Carry out the following procedure in the indicated sequence.

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Release each cylinder head bolt by 180° and then tighten to 53 Nm. Repeat this step for each bolt following the indicated sequence.

Torque

Stage 1:

Loosen the bolt: 180°

: 180°

Stage 2:

Tighten the bolt: 53 Nm

: 53 Nm
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- Tighten the bolts in the illustrated sequence.
  Torque
  
  Stage 1: 90°
  
  Stage 2: 120°
- Remove the special tool.
  Remove the Special Tool(s): JLR-303-1653
Fig 1: Cylinder Head Bolts Tightening Sequence
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Install and tighten the 4 cylinder head bolts.

Torque : 13 Nm
NOTE: Install the camshaft followers in the sequence noted in the removal step.

Install the 16 camshaft rocker arms and the 16 hydraulic adjusters.
Install a new cylinder head temperature senor and tighten to the correct torque.
Renew Part: Cylinder head temperature sensor Quantity: 1 .

Torque : 11 Nm
CAUTION: If accidentally dropped or knocked install a new glow plug.

Install the 4 glowplugs.

Torque : 13 Nm
Install the coolant bypass hose.
Torque : 25 Nm
Install the coolant outlet hose.
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Install new O-ring seals for to the oil filter element housing assembly.

Renew Part: Oil filter housing inlet/outlet O-ring seals Quantity: 4 .

Renew Part: Oil filter housing drain port O-ring seal Quantity: 1 .
Install the oil filter element housing assembly and tighten the 3 bolts to the specified torque.
Torque : 12 Nm
Install the valve cover.
Refer to: CAMSHAFT CARRIER
Install the exhaust manifold.
Refer to: EXHAUST MANIFOLD - INGENIUM I4 2.0L DIESEL - HIGH POWER
Install the intake manifold.
Refer to: INTAKE MANIFOLD - INGENIUM I4 2.0L DIESEL - MID, LOW POWER
Install the oil filter element.
Refer to: OIL FILTER ELEMENT
Lower the vehicle.