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Home >> Land Rover >> 2018 >> Range Rover Velar Base >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 15 (Engine - INGENIUM I4 2.0L Diesel -- Range Rover Velar/L560 (1 Of 2)) >> Engine - INGENIUM I4 2.0L Diesel >> General Procedures >> Replacement Engine - Balance Shaft Assembly (G2519814) >> Connect

Replacement Engine - Balance Shaft Assembly (G2519814): Connect

WARNING: This page is about a different variant/trim than selected.
  1. Lubricate the new balance shaft with clean engine oil.
    G12002676Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
  2. Carefully install the new balance shaft onto the guide.
    CAUTION: Make sure the balance shaft is supported at all times.
    G12002677Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
  3. CAUTION: Care must be taken to avoid damage to the balance shaft roller bearings in the positions illustrated during the installation process.
    G12002678Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Supporting the guide and the balance shaft, carefully install the balance shaft assembly.

  4. G12002679Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the balance shaft alignment tool through the support plate.

      Special Tool(s): JLR-303-1681 

    • Make sure the tool is installed correctly into the balance shaft hole (1).
  5. Install the bolt finger tight.
    G12002672Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
  6. Remove the guide from the balance shaft.
    G12002681Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
  7. Remove the balance shaft retaining tool extension.
    G12002682Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
  8. Remove the balance shaft gear retaining tool.
    G12002683Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
  9. CAUTION: Make sure the bolt is clean and free from engine oil before installing. Failure to clean the bolt could cause the bolt to be over tightened and damage the balance shaft.
    G12002665Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install and tighten the balance shaft bolt and washer.

    Torque  : 55 Nm 

  10. G12002686Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the bolt.
    • Remove the balance shaft alignment tool.
  11. Repeat steps  12- 24 of the removal procedure for the right side balance shaft.
  12. Repeat steps  1- 10 of the install procedure for the right side balance shaft.
  13. G14280524Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Visually inspect the balance shaft positions.

  14. Remove the 4 bolts.
    G12002687Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
  15. G12002661Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the 2 bolts.
    • Remove the end plate.
  16. Install the lower timing cover.

    Refer to: LOWER TIMING COVER SEALING 

  17. G12002656Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install and tighten the bolt.

    Torque  : 13 Nm 

  18. CAUTION:
    • Inspect the front cover and replace if necessary.
    • Make sure that the surface of the front cover and the engine is clean and free of foreign material.
    • Steps 29-32 must be completed within 7 minutes of starting to apply the RTV.
    G11715187Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Apply RTV sealant in the position shown.

    Refer to: SPECIFICATIONS 

  19. G14054863Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the engine front cover.
    • Use the front cover alignment tool to align the front cover.

      Special Tool(s): JLR-303-1672 

  20. CAUTION: Do not fully tighten the bolts at this stage.
    G14054864Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install and finger tighten the 4 bolts.

  21. CAUTION: Continuous forward pressure must be applied on the tool.
    Fig 1: Engine Front Cover Tightening Sequence
    G14054865Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Fully tighten the 4 bolts in the sequence illustrated.

    Torque  : 12 Nm 

  22. CAUTION: This step must be completed within 40 minutes of starting to apply the RTV.
    G14054866Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install and tighten the 8 bolts.

    Torque  : 12 Nm 

  23. G14054867Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove the front cover alignment tool.

    Special Tool(s): JLR-303-1672 

  24. CAUTION: This step is only required if the front cover is re-used.
    G14054868Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the special tool.

      Special Tool(s): JLR-303-1628 

    • Rotate the special tool and the crankshaft front seal 35° in a counter clockwise direction.
    • Remove the special tool and the crankshaft front seal.
    • Remove and discard the crankshaft front seal.
  25. CAUTION: This step is only required if the front cover is re-used.
    G14054869Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install a new crankshaft front seal to the special tool.

      Special Tool(s): JLR-303-1628 

      Renew Part: Crankshaft front oil seal Quantity: 1 . 

    • Install the special tool and the crankshaft front seal.
    • Rotate the crankshaft front seal and special tool 35° in a clockwise direction.
    • Remove the special tool.
  26. NOTE: MHEV  vehicles only.
    G14280536Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install the 2 bolts.

    Torque  : 25 Nm 

  27. CAUTION: Make sure all the mating faces are clean and free from foreign material.
    G11716993Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the crankshaft damper pulley.
    • Install the special tool.
  28. G14054717Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install and tighten the 4 old  crankshaft damper pulley bolts.

    Torque  : 37 Nm 

  29. NOTE: New bolts will be installed in the engine assembly procedure.
    G14054717Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove and discard the 4 crankshaft damper pulley bolts.

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