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Home >> Land Rover >> 2018 >> Range Rover Velar Base >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 15 (Engine - INGENIUM I4 2.0L Diesel -- Range Rover Velar/L560 (1 Of 2)) >> Engine - INGENIUM I4 2.0L Diesel >> Diagnosis And Testing >> Engine Noise - INGENIUM I4 2.0L Diesel (G2468993) >> Pinpoint Tests >> Pinpoint Test D: Dual Mass Flywheel Visual Tests

Pinpoint Test D: Dual Mass Flywheel Visual Tests

WARNING: This page is about a different variant/trim than selected.
NOTE: The following dual mass flywheel tests are performed after removing the manual transmission and clutch.
  1. D1: VISUAL TEST 1 CHECK CLUTCH DISC FOR WEAR 
    G11996417Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    1. Remove the clutch and inspect the clutch disc for wear and damage

      Is the clutch disc worn or damaged?

      Yes:  Inspect the dual mass flywheel for thermal overload GO to  D2.

      No:  GO to  D6.

  2. D2: VISUAL TEST 2 CHECK DUAL MASS FLYWHEEL FOR THERMAL OVERLOAD 
    NOTE:
    • Dual mass flywheels cannot be refaced.
    • Dual mass flywheel heat damage is not claimable under warranty.
    • The image is for reference only and is not the vehicle specific dual mass flywheel.
    G11996418Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    NOTE: Residue of the abraded friction material can penetrate into the arc spring channel and cause dual mass flywheel malfunction.
    1. Inspect the dual mass flywheel for abraded clutch facing sticking up around the edge of the dual mass flywheel or in the ventilation holes

      Are burnt residues of abraded clutch facing sticking up around the edge of the dual mass flywheel or in the ventilation holes?

      Yes:  This indicates a very high thermal load. Install a new dual mass flywheel and clutch assembly.

      No:  GO to  D3.

  3. D3: VISUAL TEST 3 CHECK DUAL MASS FLYWHEEL FOR SCORING 
    NOTE:
    • Dual mass flywheels cannot be refaced.
    • Dual mass flywheel heat damage is not claimable under warranty.
    • The image is for reference only and is not the vehicle specific dual mass flywheel.
    G11996419Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    NOTE: Scoring on the dual mass flywheel can cause limited power transmission capability, the clutch is unable to generate the required torque.
    1. Inspect the face of the dual mass flywheel for scoring

      Is there any scoring on the face of the dual mass flywheel?

      Yes:  Install a new dual mass flywheel and clutch assembly.

      No:  GO to  D4.

  4. D4: VISUAL TEST 4 CHECK DUAL MASS FLYWHEEL FOR HOT SPOTS 
    NOTE:
    • Dual mass flywheels cannot be refaced.
    • Dual mass flywheel heat damage is not claimable under warranty.
    • The image is for reference only and is not the vehicle specific dual mass flywheel.
    G11996420Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    1. Inspect the face of the dual mass flywheel for localized dark hot spots, sometimes in large number.

      Are there localized dark hot spots on the face of the dual mass flywheel?

      Yes:  This indicates a low thermal load. No further action is required

      No:  GO to  D5.

  5. D5: VISUAL TEST 5 CHECK DUAL MASS FLYWHEEL FOR CRACKS 
    NOTE:
    • Dual mass flywheels cannot be refaced.
    • Dual mass flywheel heat damage is not claimable under warranty.
    • The image is for reference only and is not the vehicle specific dual mass flywheel.
    G11996421Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    NOTE: Cracks on the face can cause loss of the dual mass flywheels operational reliability.
    1. Inspect the face of the dual mass flywheel for cracks

      Are there cracks on the face of the dual mass flywheel

      Yes:  This indicates a very high thermal load. Install a new dual mass flywheel and clutch assembly.

      No:  GO to  D6.

  6. D6: VISUAL TEST 6 CHECK DUAL MASS FLYWHEEL BALL BEARING 
    NOTE:
    • Dual mass flywheels cannot be refaced.
    • Dual mass flywheel heat damage is not claimable under warranty.
    • The image is for reference only and is not the vehicle specific dual mass flywheel.
    G11996422Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    NOTE: Insufficient bearing lubrication will cause the dual mass flywheel to fail.
    1. Inspect the dual mass flywheel ball bearing for grease egress, seized bearing sealing cap missing or brown discolouration due to thermal overload

      Is there evidence of any of the listed faults?

      Yes:  This indicates a thermal overload or mechanical damage. Install a new dual mass flywheel and clutch assembly.

      No:  GO to  D7.

  7. D7: VISUAL TEST 7 CHECK DUAL MASS FLYWHEEL PLAIN BEARING 
    NOTE:
    • Dual mass flywheels cannot be refaced.
    • Dual mass flywheel heat damage is not claimable under warranty.
    • The image is for reference only and is not the vehicle specific dual mass flywheel.
    G11996423Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    1. Inspect the dual mass flywheel plain bearing for wear or damage

      Is the bearing worn or damaged?

      Yes:  Install a new dual mass flywheel and clutch assembly.

      No:  GO to  D8.

  8. D8: VISUAL TEST 8 CHECK DUAL MASS FLYWHEEL RADIAL BEARING CLEARANCE 
    NOTE:
    • Dual mass flywheels cannot be refaced.
    • Dual mass flywheel heat damage is not claimable under warranty.
    • The image is for reference only and is not the vehicle specific dual mass flywheel.
    G11996424Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    NOTE: The maximum radial bearing clearance for a new part is 0.04 mm with an admissible increase throughout its service life up to 0.17 mm.
    1. Check the radial bearing clearance

      Is the radial bearing clearance above 0.17 mm?

      Yes:  Install a new dual mass flywheel and clutch assembly

      No:  GO to  D9.

  9. D9: VISUAL TEST 9 CHECK DUAL MASS FLYWHEEL FRICTION DISC 
    NOTE:
    • Dual mass flywheels cannot be refaced.
    • Dual mass flywheel heat damage is not claimable under warranty.
    • The image is for reference only and is not the vehicle specific dual mass flywheel.
    G11996425Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    1. Inspect the dual mass flywheel for any evidence of a melted friction control disc

      Is there any evidence of a melted friction control disc?

      Yes:  This indicates a high thermal load. Install a new dual mass flywheel and clutch assembly.

      No:  GO to  D10.

  10. D10: VISUAL TEST 10 CHECK DUAL MASS FLYWHEEL FOR SCORING 
    NOTE:
    • Dual mass flywheels cannot be refaced.
    • Dual mass flywheel heat damage is not claimable under warranty.
    • The image is for reference only and is not the vehicle specific dual mass flywheel.
    G11996426Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    NOTE: Scoring on the primary mass flywheel can be caused by wear of the plain bearing friction ring causing noise emission.
    1. Inspect the primary mass of the dual mass flywheel for scores caused by the secondary mass flywheel

      Is there evidence of scoring on the primary mass flywheel?

      Yes:  Install a new dual mass flywheel and clutch assembly

      No:  GO to  D11.

  11. D11: VISUAL TEST 11 CHECK DUAL MASS FLYWHEEL RING GEAR 
    NOTE:
    • Dual mass flywheels cannot be refaced.
    • Dual mass flywheel heat damage is not claimable under warranty.
    • The image is for reference only and is not the vehicle specific dual mass flywheel.
    G11996427Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    NOTE: Worn teeth on the ring gear can cause noise on engine start.
    1. Inspect the dual mass flywheel ring gear teeth for wear

      Are any of the ring gear teeth worn?

      Yes:  Check the function of the starter motor. Install a new dual mass flywheel and clutch assembly.

      No:  GO to  D12.

  12. D12: VISUAL TEST 12 CHECK DUAL MASS FLYWHEEL FOR GREASE LEAKAGE 
    NOTE:
    • Dual mass flywheels cannot be refaced.
    • Dual mass flywheel heat damage is not claimable under warranty.
    • The image is for reference only and is not the vehicle specific dual mass flywheel.
    G11996428Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    NOTE: A small amount of grease egress is allowed. Excessive grease leakage approx 20g/flywheel housing covered with grease.
    1. Inspect the dual mass flywheel for leakage of grease around the openings or seal caps

      Is there evidence of excessive grease leakage?

      Yes:  Install a new dual mass flywheel and clutch assembly if the grease leakage is excessive.

      No:  GO to  D13.

  13. D13: VISUAL TEST 13 CHECK DUAL MASS FLYWHEEL BALANCE WEIGHTS 
    NOTE:
    • Dual mass flywheels cannot be refaced.
    • Dual mass flywheel heat damage is not claimable under warranty.
    • The image is for reference only and is not the vehicle specific dual mass flywheel.
    G11996429Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    NOTE: If the dual mass flywheel is out of balance a loud humming noise can be heard
    1. Inspect the dual mass flywheel balance weights

      Are the dual mass flywheel balance weights loose or missing? (Indicated by clearly visible welding spots)

      Yes:  The dual mass flywheel is out of balance. Install a new dual mass flywheel and clutch assembly

      No:  GO to  D14.

  14. D14: VISUAL TEST 14 CHECK DUAL MASS FLYWHEEL SECONDARY FLYWHEEL 
    NOTE:
    • Dual mass flywheels cannot be refaced.
    • Dual mass flywheel heat damage is not claimable under warranty
    • The image is for reference only and is not the vehicle specific dual mass flywheel
    G11587812Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    1. Inspect the secondary flywheel

      Is the entire secondary flywheel discoloured blue/purple or are cracks visible?

      Yes:  This indicates a very high thermal load. Install a new dual mass flywheel

      No:  GO to  D15.

  15. D15: VISUAL TEST 15 CHECK DUAL MASS FLYWHEEL SECONDARY FLYWHEEL 
    NOTE:
    • Dual mass flywheels cannot be refaced.
    • Dual mass flywheel heat damage is not claimable under warranty
    • The image is for reference only and is not the vehicle specific dual mass flywheel
    G11587813Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    1. Inspect the secondary flywheel

      Is the friction surface discoloured blue and  the flywheel tarnished at the outer edge or in the rivet area?

      Yes:  This indicates a high thermal load. The dual mass flywheel may become defective.

      No:  GO to  D16.

  16. D16: VISUAL TEST 16 CHECK DUAL MASS FLYWHEEL SECONDARY FLYWHEEL 
    NOTE: The image is for reference only and is not the vehicle specific dual mass flywheel
    G11587814Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    1. Inspect the secondary flywheel

      Is the friction surface discoloured blue, with no discolouration at the outer edge or in the rivet area?

      Yes:  This indicates a moderate thermal load.

      No:  GO to  D17.

  17. D17: VISUAL TEST 17 CHECK DUAL MASS FLYWHEEL SECONDARY FLYWHEEL 
    NOTE: The image is for reference only and is not the vehicle specific dual mass flywheel
    G11587815Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    1. Inspect the secondary flywheel

      Is the friction surface slightly discoloured gold/yellow?

      Yes:  This indicated a low thermal load.

      No:  GO to PINPOINT TEST E .

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