General Procedures
DRAINING
WARNING:
Since injury such as scalding could be caused by escaping steam or coolant, make sure the vehicle cooling system is cool prior to carrying out this procedure.
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WARNING: Make sure to support the vehicle with axle stands.
Raise and support the vehicle.
- Refer to: AIR CLEANER OUTLET PIPE T-CONNECTOR .
- Refer to: ENGINE UNDERSHIELD .
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WARNING: When releasing the cooling system pressure, cover the coolant expansion tank cap with a thick cloth.
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CAUTION: Be prepared to collect escaping coolant.
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CAUTION: Be prepared to collect escaping coolant.
Torque Specification: 5 Nm
FILLING
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NOTE: Where fitted.
Torque Specification: 9 Nm
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NOTE: Keep the coolant expansion tank vertically.
Raise the coolant expansion tank minimum 110mm from its original position.
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CAUTION: Anti-freeze concentration must be maintained at 50%.
Fill the coolant expansion tank to the rim and continue until coolant is visible from the outlet.
NOTE: Once coolant is visible from the outlet, close the bleeding points. -
NOTE: Where fitted.
- Continue to fill the coolant expansion tank to the rim until the coolant level stops dropping.
- Set the heater controls to maximum.
- Start and run the engine.
Once coolant is visible from the outlet, close the bleeding points.
- Continue to fill the coolant expansion tank to the rim until the coolant level stops dropping.
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- Switch the engine off.
- Wait a minimum of 1 minute.
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- Start and run the engine.
- Hold the engine speed at 2000 RPM until the coolant level stops dropping.
- Increase the engine speed from idle to 3500 RPM until hot air is emitted from the front and rear face vents.
- Install the expansion tank cap after making sure that the final coolant level is 40mm above the maximum cold fill line.
- Run the engine until the thermostat opens and hot air is emitted from the front and rear face vents.
- Switch the engine off and allow to cool.
- Install the coolant expansion tank.
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WARNING: When releasing the cooling system pressure, cover the coolant expansion tank cap with a thick cloth.CAUTION: Make sure the coolant level remains above the "COLD FILL RANGE" lower level mark.
Check and top-up the coolant if required.
- Visually check the engine and cooling system for signs of coolant leakage.
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Refer to: AIR CLEANER OUTLET PIPE T-CONNECTOR .
- Refer to: ENGINE UNDERSHIELD .