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Home >> Land Rover >> 2015 >> Range Rover Base >> Repair and Diagnosis >> Engine Mechanical >> Blowers, Superchargers & Turbochargers >> Fuel Charging & Controls - V6 S/C 3.0L Petrol -- Range Rover/L405 >> Fuel Charging And Controls - V6 S/C 3.0L Petrol >> High Pressure Fuel Pump 1 >> Removal And Installation >> Installation

Removal And Installation: Installation

  1. NOTE: Lubricate the fuel rail high-pressure fuel pump bucket with clean engine oil.
    G11607693
  2. CAUTION: Tighten the Torx screws a turn at a time until the correct torque is achieved.
    NOTE: Lubricate the fuel rail high-pressure fuel pump O-ring seal with clean engine oil.
    G11686513

    Torque Specification: 11 Nm 

  3. G11686513

    Loosen the Torx screws half a turn each.

  4. G11607695
  5. CAUTION:
    • Install new high-pressure fuel supply lines.
    • Lubricate only the union threads with clean engine oil.
    NOTE: Install the bolt and unions fully finger tight before final tightening.
    G11607696
    • Renew Part: Fuel rail supply pipe(s) Quantity: 1  .
  6. CAUTION: Care must be taken when positioning the fuel rail high-pressure fuel pump cover to one side.
    NOTE: Fuel rail high-pressure fuel pump cover shown removed for clarity.
    G11686516

    Torque Specification: 11 Nm 

  7. Lower the vehicle.
  8. NOTE: Do not tighten at this stage.
    G11607697
  9. WARNING: Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands.

    Raise the vehicle.

  10. Fig 1: Fuel Rail Bolts Tightening Sequence
    G11607698Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Torque Specifications: 

      Unions (1) 21 Nm 

      M6 (2) 11 Nm 

      M8 (3) 25 Nm 

      M5 nut (4) 6 Nm 

  11. NOTE: Engine shown removed for clarity.
    G11607699

    Torque Specification: 21 Nm 

  12. G11710342

    Torque Specifications: 

    Stage 1: 45 Nm 

    Stage 2: 60° 

  13. G11606753

    Remove the special tool.

  14. G11710340

    Torque Specification: 130 Nm 

  15. G11712488

    Torque Specification: 10 Nm 

  16. G11607622

    Torque Specifications: 

    M10 29 Nm 

    M6 12 Nm 

  17. NOTE: Install the bolt and unions finger tight before final tightening.
    G11689081
    • Torque Specifications: 

      Unions 21 Nm 

      M6 11 Nm 

  18. G11689095

    Torque Specification: 21 Nm 

  19. G11607621
  20. G11606720

    Torque Specification: 25 Nm 

  21. Install the generator.

    Refer to: GENERATOR (REMOVAL AND INSTALLATION)

  22. Lower the vehicle.
  23. G11607603
  24. G11689199
    • Do not fully tighten at this stage.
    • Renew Part: Fuel rail supply pipe(s) Quantity: 1  .
  25. G11689199

    Torque Specifications: 

    Unions 21 Nm 

    Bolts 8 Nm 

  26. G11607662

    Torque Specification: 21 Nm 

  27. G11689198
  28. G11687513
  29. G11607319
  30. WARNING: Be prepared to collect escaping fluids.
    G11689197
  31. CAUTION: Be prepared to collect escaping coolant.
    G11689196
  32. Install the Air Cleaner Outlet Pipe T-Connector.

    Refer to: AIR CLEANER OUTLET PIPE T-CONNECTOR

  33. Install the engine undershield.

    Refer to: ENGINE UNDERSHIELD

  34. Connect the start up battery ground cable.

    Refer to: SPECIFICATIONS

    • Start the engine and allow to run for 10 minutes, stop the engine.
    • Check for leaks.
  35. Check and top up the engine oil level.
  36. Install the engine cover.

    Refer to: ENGINE COVER - V6 S/C 3.0L PETROL/V8 N/A 5.0L PETROL/V8 S/C 5.0L PETROL