Removal And Installation: Installation
-
CAUTION: Make sure that the mating faces are clean and free of foreign material.
- Clean and inspect the cylinder head and cylinder block.
- Check the cylinder head face for distortion, across the center and from corner to corner.
Refer to: CYLINDER HEAD DISTORTION
- CAUTION: Make sure care is taken when handling the cylinder head gasket.
Install the cylinder head and a new cylinder head gasket.
Renew Part: Cylinder head gasket Quantity: 1 .
- CAUTION: Make sure that new cylinder head bolts are installed.
Tighten the bolts in the indicated sequence.
Renew Part: Cylinder head bolts Quantity: 8 .
Torque Specification: 20 Nm
-
Tighten the bolts in the indicated sequence.
Torque Specification: 35 Nm
-
Slacken the bolts in the sequence shown.
-
Tighten the bolts in the indicated sequence.
Torque Specification: 35 Nm
-
Tighten the bolts in the indicated sequence.
Torque Specification: 90°
-
Tighten the bolts in the indicated sequence.
Torque Specification: 120°
Torque Specification: 25 Nm
-
Tighten the bolts in the indicated sequence.
Torque Specification: 12 Nm
-
CAUTION: If a new cylinder head has been installed then new tappets must be installed.NOTE: Left-hand shown, right-hand similar.
Lubricate the valve tappets with clean engine oil.
Torque Specification: 25 Nm
- NOTE: Install a new gasket.
Renew Part: Oil filter housing gasket Quantity: 1 .
Torque Specification: 12 Nm
Torque Specification: 10 Nm
Inspect the seals and replace if damaged or worn.
Torque Specification: 10 Nm
-
CAUTION: Be prepared to collect escaping coolant.
Torque Specification: 10 Nm
Torque Specification: 20 Nm
Torque Specification: 10 Nm
Torque Specification: 25 Nm
- Install the camshaft.
Refer to: RIGHT CAMSHAFT
- Install the exhaust manifold.
Refer to: RIGHT EXHAUST MANIFOLD
- Install the oil filter element.
Refer to: OIL FILTER ELEMENT
Renew Part: Oil filter Quantity: 1 .
- Connect the startup battery ground cable.
Refer to: SPECIFICATIONS