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Home >> Land Rover >> 2015 >> Range Rover Autobiography >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 3 (Engine - V6 S/C 3.0L Petrol -- Range Rover/L405) >> Engine - V6 S/C 3.0L Petrol >> Crankshaft Pulley >> Removal And Installation >> Installation

Removal And Installation: Installation

WARNING: This page is about a different variant/trim than selected.
  1. G11606990
    • Apply RTV sealant to the crankshaft pulley keyway.
    • Make sure that the RTV sealant is applied in a 2mm diameter bead.
    • Make sure that when the RTV sealant is applied that the RTV sealant is level with the top of the keyway.
  2. NOTE: Make sure to clean the threads in the end of the crankshaft and that the crank nose is free of any foreign materials.
    G11606991
    • Install the crankshaft pulley.
  3. G11606915
    • Install the special tool.
    • Special Tool(s): 303-1440 
  4. G11606993
    • Install the special tool.
    • Special Tool(s): 303-1439 
    • Torque Specification: 25 Nm 
  5. G11606994
    • Install the special tool.
    • Special Tool(s): 303-1441 
  6. CAUTION: Rotate the crankshaft pulley installation tool until the pulley is fully located, do not over tighten. Failure to do this may result in damage to the components.
    G11606995
  7. G11606994

    Remove the special tool.

  8. G11606993
    • Remove the special tool.
    • Special Tool(s): 303-1439 
  9. G11606915

    Remove the special tool.

  10. G11606914
    • NOTE: The original M10 bolts can be reused.

      Clean the original crankshaft pulley bolts and apply loctite 270 to the threads before installation.

    • Torque Specification: 65 Nm 
  11. WARNING: Make sure that a new bolt is installed.
    CAUTION: Tighten the component finger tight first.
    G11606913

    Install the crankshaft pulley bolt.

    Renew Part: Crankshaft pulley bolt  Quantity: 1  .

  12. G11607001
    • Install the special tools.
    • Special Tool(s): 303-1437 
    • Special Tool(s): 303-1438 
  13. G11686945

    Tighten the special tool bolts.

    Torque Specification: 25 Nm 

  14. G11607275
    • Remove the special tool.
    • Vehicles without Auto stop/start system.

      Special Tool(s): 303-1448 

    • Vehicles with Auto stop/start system.

      Special Tool(s): JLR-303-1304 

  15. NOTE: The use of a torque multiplier capable of 600Nm will be required.
    G11607002

    Tighten the crankshaft pulley bolt. Make sure that the socket is turned through 270 degrees not the torque wrench.

    Torque Specifications: 

    Stage 1: 200 Nm 

    Stage 2: 270° 

  16. G11607275
    • Install the special tool.
    • Vehicles without Auto stop/start system.

      Special Tool(s): 303-1448 

    • Vehicles with Auto stop/start system.

      Special Tool(s): JLR-303-1304 

  17. G11607001

    Remove the special tools.

  18. G11606906
    • NOTE: The original M10 bolts can be reused.

      Clean the original crankshaft pulley bolts and apply loctite 270 to the threads before installation.

    • Torque Specification: 65 Nm 
  19. G11607275
    • Remove the special tool.
    • Vehicles without Auto stop/start system.

      Special Tool(s): 303-1448 

    • Vehicles with Auto stop/start system.

      Special Tool(s): JLR-303-1304 

  20. G11712350

    Install the accessory drive belt.

  21. Fig 1: Super Charger Belt Routing
    G11415496Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install the supercharger drive belt.

  22. Install the cooling fan.

    Refer to: COOLING FAN SHROUD

  23. Install the starter motor.

    Refer to: STARTER MOTOR

  24. Re-connect the startup battery ground cable.

    Refer to: SPECIFICATIONS

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