Removal And Installation: Removal

NOTE:

Some illustrations may show the engine removed for clarity.
Some variation in the illustrations may occur, but the essential information is always correct.
Removal steps in this procedure may contain installation details.

WARNING: Make sure to support the vehicle with axle stands.

Raise and support the vehicle.
Disconnect the battery ground cable.
Refer to: BATTERY DISCONNECT/CONNECT .
Refer to: Cooling System Partial Draining and Vacuum Filling .
Refer to: Engine Cover - GTDi 2.0L Petrol .
Refer to: Secondary Bulkhead Centre Panel - GTDi 2.0L Petrol .
Torque Specifications:

Clamp 3.5 Nm

Bolt 8 Nm
Torque Specifications:

M6 10 Nm

M10 45 Nm
CAUTION: Loosen the lower retaining bolt no more than 5 turns (do not remove the retaining bolt). This will aid installation of the catalytic converter.

Torque Specification: 24 Nm
NOTE:
- Discard the gasket.
- Secure with cable ties.
Torque Specification: 24 Nm
Torque Specification: 24 Nm
CAUTION: Be prepared to collect escaping coolant.
NOTE:
- Discard the sealing washers.
- Some variation in the illustrations may occur, but the essential information is always correct.
Torque Specification: 28 Nm
Torque Specification: 10 Nm
WARNING: Be prepared to collect escaping fluids.

NOTE: Discard the sealing washers.

Torque Specification: 20 Nm
Torque Specification: 25 Nm
Torque Specification: 25 Nm
CAUTION: Be prepared to collect escaping fluids.

Remove and discard the Turbocharger oil drain pipe.
NOTE: Discard the gasket.