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Home >> Land Rover >> 2011 >> LR2 HSE >> Repair and Diagnosis >> External Pages >> Different car >> Section 361 (Fuel Charging & Controls - V8 5.0L Petrol/V8 S/C 5.0L Petrol -- XF/X250) >> Fuel Charging And Controls - V8 5.0L Petrol/V8 S/C 5.0L Petrol >> Removal And Installation >> High Pressure Fuel Pump 2 (G1185931) >> Removal

High Pressure Fuel Pump 2 (G1185931): Removal

WARNING: This page does not describe the selected car, but rather 15 other vehicles, including the 2015 Jaguar XFR-S, 2015 Jaguar XFR, 2015 Jaguar XF, 2014 Jaguar XFR-S, and 2014 Jaguar XFR. However, it is still accessible from the selected car via links, so may be relevant.
WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable mixtures are always present and may ignite. Failure to follow these instructions may result in personal injury.
CAUTION: Make sure that tools and equipment are clean, free of foreign material and lubricant.
NOTE: Some variation in the illustrations may occur, but the essential information is always correct.
  1. Refer to: Petrol and Petrol-Ethanol Fuel Systems Health and Safety Precautions (General Information, Description and Operation).
  2. Refer to: Fuel System Pressure Release - V6 S/C 3.0L Petrol/V8 N/A 5.0L Petrol/V8 S/C 5.0L Petrol (Fuel System - General Information, General Procedures).
  3. Refer to: Secondary Bulkhead Left Panel - TDV6 3.0L Diesel/V6 S/C 3.0L Petrol/V8 N/A 5.0L Petrol/V8 S/C 5.0L Petrol (Front End Body Panels, Removal and Installation).
  4. Refer to: Secondary Bulkhead Right Panel - TDV6 3.0L Diesel/V6 S/C 3.0L Petrol/V8 S/C 5.0L Petrol (Front End Body Panels, Removal and Installation).
  5. Refer to: Engine Cover - V8 S/C 5.0L Petrol (Interior Trim and Ornamentation, Removal and Installation).
  6. Refer to: Fuel Injection Component Cleaning (Fuel Charging and Controls - GTDi 2.0L Petrol, General Procedures).
  7. G11419049
  8. CAUTION: Be prepared to collect escaping fluids.
    G11419050
  9. Refer to: Right Air Cleaner Outlet Pipe (Intake Air Distribution and Filtering - V8 N/A 5.0L Petrol/V8 S/C 5.0L Petrol, Removal and Installation).
  10. CAUTION:
    • Be prepared to collect escaping fluids.
    • Make sure that all openings are sealed. Use new blanking caps.
    G11419051
  11. G11419052
  12. CAUTION:
    • Be prepared to collect escaping fluids.
    • Make sure that all openings are sealed. Use new blanking caps.
    G11419053
  13. WARNING: Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands.

    Raise and support the vehicle.

  14. Refer to: Right Engine Mount (Engine - V8 N/A 5.0L Petrol/V8 S/C 5.0L Petrol, Removal and Installation).
  15. Refer to: Generator - V8 S/C 5.0L Petrol (Generator and Regulator - V8 N/A 5.0L Petrol/V8 S/C 5.0L Petrol, Removal and Installation).
  16. NOTE: Engine shown removed for clarity.
    G11419054
  17. NOTE: Engine shown removed for clarity.
    G11419055
  18. NOTE: Engine shown removed for clarity.
    G11419056
  19. CAUTION: Make sure that all openings are sealed. Use new blanking caps.
    G11419057
  20. CAUTION:
    • Remove and discard the high-pressure fuel supply lines.
    • Be prepared to collect escaping fluids.
    • Make sure that all openings are sealed. Use new blanking caps.
    NOTE: Engine shown removed for clarity.
    G11419058
  21. G11419059
  22. CAUTION: Be prepared to collect escaping fluids.
    G11419060

    Loosen the Torx screws a turn each at a time.

  23. CAUTION: Be prepared to collect escaping fluids.
    G11419061

INSTALLATION 

  1. NOTE: Lubricate the fuel rail high-pressure fuel pump bucket with clean engine oil.
    G11419062
  2. CAUTION: Tighten the Torx screws a turn at a time until the correct torque is achieved.
    NOTE: Lubricate the fuel rail high-pressure fuel pump O-ring seal with clean engine oil.
    G11419063

    Install the high-pressure fuel pump.

    Torque Specification: 12 Nm 

  3. G11419064

    Loosen the Torx screws half a turn each.

  4. G11419065
  5. CAUTION:
    • Install new high-pressure fuel supply lines.
    • Lubricate the high-pressure fuel supply line unions with clean engine oil.
    NOTE:
    • Engine shown removed for clarity.
    • Remove and discard the blanking caps.
    G11419066

    Install the high-pressure fuel supply lines, tighten the bolts and unions finger tight at stage.

  6. CAUTION: Care must be taken when positioning the fuel rail high-pressure fuel pump cover to one side.
    G11419067

    Tighten the Torx screws.

    Torque Specification: 12 Nm 

  7. Lower the vehicle.
  8. CAUTION: Lubricate only the union threads with clean engine oil.
    NOTE: Engine shown removed for clarity.
    Fig 1: Union Nuts Tightening Sequence
    G11419068Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Torque Specification: 

    Unions (1) 21 Nm 

    M6 (2) 11 Nm 

    M8 (3) 25 Nm 

    M5 nut (4) 6 Nm 

  9. NOTE: Remove and discard the blanking caps.
    G11419069

    Torque Specification: 

    Unions 21 Nm 

    Bolt 12 Nm 

  10. NOTE: Install the bolt and unions finger tight before final tightening.
    G11419070

    Torque Specification: 

    Unions 21 Nm 

    M6 11 Nm 

  11. NOTE: Engine shown removed for clarity.
    G11419071

    Torque Specification: 

    M10 29 Nm 

    M6 11 Nm 

  12. G11419072

    Torque Specification: 25 Nm 

  13. Refer to: Generator - V8 S/C 5.0L Petrol (Generator and Regulator - V8 N/A 5.0L Petrol/V8 S/C 5.0L Petrol, Removal and Installation).

  14. Refer to: Right Engine Mount (Engine - V8 N/A 5.0L Petrol/V8 S/C 5.0L Petrol, Removal and Installation).
  15. G11419073
  16. NOTE:
    • Lubricate the union threads with clean engine oil.
    • Do not tighten at this stage.
    • Remove and discard the blanking caps.
    G11419074
  17. G11419075

    Torque Specification: 

    Unions 21 Nm 

    Bolts 8 Nm 

  18. Refer to: Right Air Cleaner Outlet Pipe (Intake Air Distribution and Filtering - V8 N/A 5.0L Petrol/V8 S/C 5.0L Petrol, Removal and Installation).
  19. G11419076
  20. G11419077
  21. Refer to: Engine Cover - V8 S/C 5.0L Petrol (Interior Trim and Ornamentation, Removal and Installation).
  22. Refer to: Secondary Bulkhead Right Panel - TDV6 3.0L Diesel/V6 S/C 3.0L Petrol/V8 S/C 5.0L Petrol (Front End Body Panels, Removal and Installation).
  23. Refer to: Secondary Bulkhead Left Panel - TDV6 3.0L Diesel/V6 S/C 3.0L Petrol/V8 N/A 5.0L Petrol/V8 S/C 5.0L Petrol (Front End Body Panels, Removal and Installation).
  24. Refer to: Battery Disconnect and Connect (Battery, Mounting and Cables, General Procedures).
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