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Home >> Kia >> 2025 >> Seltos X-Line >> Repair and Diagnosis >> Engine Mechanical >> Blowers, Superchargers & Turbochargers >> Intake And Exhaust System - 1.6L >> Intake Manifold >> Removal And Installation >> Removal

Removal And Installation: Removal

  1. Remove the engine cover.

    (Refer to Engine and Transaxle Assembly - " ENGINE COVER  ") 

  2. Remove the air cleaner assembly.

    (Refer to Intake and Exhaust System - "AIR CLEANER ")

  3. Disconnect the engine wiring connector and harness clamp and disconnect the wiring from intake manifold.
    G16423229Courtesy of KIA MOTORS AMERICA, INC.
  4. Separate the intercooler inlet pipe (A) after releasing the quick connector.
    G16423230Courtesy of KIA MOTORS AMERICA, INC.

    Information 

    1. When disconnect the intercooler outlet hose, pull out the quick connector clamp (A) in the direction of the arrow as shown below.
      G16423231Courtesy of KIA MOTORS AMERICA, INC.
    2. Move the quick connector clamp from position (B) to position (C) as shown below and pull out the quick connector hose.
      G16423232Courtesy of KIA MOTORS AMERICA, INC.
      G16423233Courtesy of KIA MOTORS AMERICA, INC.
  5. Remove the return hose and pipe bracket bolt (A) and disconnect the wiring (B).

    Tightening torque: 

    9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb.ft)

    G16423234Courtesy of KIA MOTORS AMERICA, INC.
  6. Disconnect the Purge Control Solenoid Valve (PCSV) hose (A).
    G16423235Courtesy of KIA MOTORS AMERICA, INC.
  7. Remove the Purge Control Solenoid Valve (PCSV) (A) and disconnect the bracket (B) after removing the bolt.
    G16423236Courtesy of KIA MOTORS AMERICA, INC.
  8. Remove the MAPS & IATS.

    (Refer to Engine Control/Fuel System - " ENGINE CONTROL SYSTEM - 1.6L MANIFOLD ABSOLUTE PRESSURE SENSOR & INTAKE AIR TEMPERATURE SENSOR (MAPS & IATS)  ") 

  9. Remove the Electronic Throttle Control (ETC) module.

    (Refer to Engine Control/Fuel System - "ETC (ELECTRONIC THROTTLE CONTROL MODULE) ")

  10. Remove the intake manifold (A) with the gasket after removing the bolts and nuts.

    Tightening torque: 

    18.6 - 23.5 N.m (1.9 - 2.4 kgf.m, 13.7 - 17.4 lb.ft)

    G16423237Courtesy of KIA MOTORS AMERICA, INC.
    NOTE: Do not reuse the intake manifold gasket.
    G16423238Courtesy of KIA MOTORS AMERICA, INC.