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Home >> Kia >> 2024 >> Telluride SX X-Line >> Repair and Diagnosis >> Suspension >> Front Suspension >> Front Suspension System >> Stabilizer Bar >> Removal & Installation >> Removal

Removal & Installation: Removal

  1. Remove the front wheel and tire.

    (Refer to Tires/Wheels - "WHEEL ")

  2. Disconnect the stabilizer link (A) from the front strut assembly by loosening the nut.

    Tightening torque: 

    98.1 - 117.7 N.m (10.0 - 12.0 kgf.m, 72.3 - 86.8 lb.ft)

    G15708997Courtesy of KIA MOTORS AMERICA, INC.
    NOTE:
    • When loosening the nut, fix the outer hexagon of stabilizer bar link.
    • Be careful not to damage the stabilizer link boots.
  3. Disconnect the tie rod end ball joint from the knuckle by using the SST (09568-2J100).
    1. Remove the split pin (A).
    2. Remove the castle nut (B).

      Tightening torque: 

      98.1 - 117.7 N.m (10.0 - 12.0 kgf.m, 72.3 - 86.8 lb.ft)

      G15708998Courtesy of KIA MOTORS AMERICA, INC.
    3. Disconnect the tie rod end ball joint from the knuckle by using the SST (09568-2J100).
    G15708999Courtesy of KIA MOTORS AMERICA, INC.
  4. Remove the split pin (A).
  5. Remove the lower arm ball joint mounting bolt and nut (B).

    Tightening torque: 

    98.1 - 117.7 N.m (10.0 - 12.0 kgf.m, 72.3 - 86.8 lb.ft)

    G15709000Courtesy of KIA MOTORS AMERICA, INC.
  6. Remove the front lower arm from the front knuckle using the SST (0K545-A9100).
    1. After removing bolts from the front knuckle, install and tighten the sub body bolt (A).
    2. Insert the sub body (B) between the front knuckle and the sub body bolt.
    3. Tighten the bolt (C) sub body to broaden the gap of the front knuckle.
      G15709001Courtesy of KIA MOTORS AMERICA, INC.
    4. Install the safe wire (A).
      G15709002Courtesy of KIA MOTORS AMERICA, INC.
    5. Install the main body (A) between the front strut and the lower arm.
      G15709003Courtesy of KIA MOTORS AMERICA, INC.
    6. To avoid the main body coming off, install a fixing clamp (A) beside the main body and then rotate the handle (B) clockwise until the clamp is fixed on the lower arm.
      G15709004Courtesy of KIA MOTORS AMERICA, INC.
    7. Tighten the main body bolt (A) slowly and remove the lower arm from the front knuckle.
    G15709005Courtesy of KIA MOTORS AMERICA, INC.
  7. Loosen the bolt (A) and then remove the universal joint (B).

    Tightening torque: 

    32.4 - 37.3 N.m (3.3 - 3.8 kgf.m, 23.9 - 27.5 lb.ft)

    G15709006Courtesy of KIA MOTORS AMERICA, INC.
    NOTE:
    • Always use a new bolt.
    • Lock the steering wheel in the straight ahead position to prevent the damage of the clock spring inner cable.
    • Assemble so that the universal joint hole is inserted matching the cut surface of the pinion shaft.
    G15709007Courtesy of KIA MOTORS AMERICA, INC.
  8. Remove the engine room under cover.

    (Refer to Engine Mechanical System - "ENGINE ROOM UNDER COVER ")

  9. Remove the roll rod bracket (A).

    Tightening torque: 

    Bolt (B):

    107.9 - 127.5 N.m (11.0 - 13.0 kgf.m, 79.6 - 94.0 lb.ft)

    Bolt (C):

    49.0 - 63.7 N.m (5.0 - 6.5 kgf.m, 36.2 - 47.0 lb.ft)

    G15709008Courtesy of KIA MOTORS AMERICA, INC.
    NOTE: Always use a new bolt (B).
  10. Disconnect the front muffler rubber hanger (A).
    G15709009Courtesy of KIA MOTORS AMERICA, INC.
  11. Support the sub frame (A) with a jack and then loosen the sub frame bolts and nuts.

    Tightening torque: 

    Bolts (B), Nuts (C): 44.1 - 58.8 N.m (4.5 - 6.0 kgf.m, 32.5 - 43.4 lb.ft)

    Bolts (D), Nuts (E): 176.6 - 196.2 N.m (18.0 - 20.0 kgf.m, 130.2 - 144.7 lb.ft)

    G15709010Courtesy of KIA MOTORS AMERICA, INC.
  12. Remove the sub frame (A).
    G15709011Courtesy of KIA MOTORS AMERICA, INC.
  13. Remove the heat protector (A).

    Tightening torque: 

    7.8 - 11.8 N.m (0.8 - 1.2 kgf.m, 5.8 - 8.7 lb.ft)

    G15709012Courtesy of KIA MOTORS AMERICA, INC.
  14. Remove the steering gear box (A) by loosening the bolts.

    Tightening torque 

    107.9 - 127.5 N.m (11.0 - 13.0 kgf.m, 79.6 - 94.0 lb.ft)

    G15709013Courtesy of KIA MOTORS AMERICA, INC.
  15. Remove the stabilizer bar (A) by loosening the bolts.

    Tightening torque 

    49.0 - 63.7 N.m (5.0 - 6.5 kgf.m, 36.2 - 47.0 lb.ft)

    G15709014Courtesy of KIA MOTORS AMERICA, INC.
  16. Remove the stabilizer links (A) by loosening the nuts.

    Tightening torque 

    98.0 - 117.6 N.m (10.0 - 12.0 kgf.m, 72.3 - 86.8 lb.ft)

G15709015Courtesy of KIA MOTORS AMERICA, INC.
NOTE:
  • When loosening the nut (A), fix the outer hexagon of stabilizer bar link.
  • Be careful not to damage the stabilizer link boots.
G15709016Courtesy of KIA MOTORS AMERICA, INC.
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