LEMON Manuals: Even more car manuals for everyone
Home >> Kia >> 2024 >> Telluride SX X-Line >> Repair and Diagnosis >> Engine Performance >> Fuel Delivery >> Fuel Delivery System >> High Pressure Fuel Pump >> Removal & Installation >> Removal

Removal & Installation: Removal

CAUTION: Since there is a risk of injury due to high pressure fuel leakage, do not perform any work right after the engine is stopped.
NOTE: Cover the connection with a clean cloth since the residual fuel may be released after "Release Residual Pressure in Fuel Line" procedures.
  1. Release the residual pressure in fuel line.

    (Refer to Fuel Delivery System - "RELEASE RESIDUAL PRESSURE IN FUEL LINE ")

  2. Disconnect the battery negative (-) terminal.
  3. Remove the high pressure fuel pipe [high pressure fuel pump ↔ delivery pipe].

    (Refer to Fuel Delivery System - "FUEL LINE ")

  4. Open the fuel tube clip (A).
    G15693530Courtesy of KIA MOTORS AMERICA, INC.
  5. Separate the fuel feed tube (A) from the high pressure fuel pump.
    G15693531Courtesy of KIA MOTORS AMERICA, INC.
    NOTE:
    • Cover the connection with a clean cloth since the residual fuel may be released after "Release Residual Pressure in Fuel Line" procedures.
    • When separating the fuel supply tube, separate it after pressing the holder (A) firmly by using the clip remover.
    G15693532Courtesy of KIA MOTORS AMERICA, INC.
  6. Remove the fuel tube clip (A).
    G15693533Courtesy of KIA MOTORS AMERICA, INC.
  7. Remove the high pressure fuel pump (A) after removing the bolts.

    Tightening torque: 

    12.7 - 14.7 N.m (1.3 - 1.5 kgf.m, 9.4 - 10.8 lb.ft)

    G15693534Courtesy of KIA MOTORS AMERICA, INC.
    NOTE: Remove the bolts alternately. If (only) one of bolts is completely removed, the housing surface of the cylinder head may be damaged due to the spring tension of the high-pressure fuel pump.
  8. Remove the roller tappet (A).
G15693535Courtesy of KIA MOTORS AMERICA, INC.