RH Cylinder Head Cover

Install the new cylinder head cover gasket (A).

Courtesy of KIA MOTORS AMERICA, INC.

Install the RH cylinder head cover.

NOTE:

Install the cylinder head cover with the exhaust OCV cap removed.
To prevent engine oil leakage, install a new exhaust OCV cap after installing the cylinder head cover.

The hardening sealant on the upper area between timing chain cover and cylinder head should be removed before assembling cylinder head cover.

Assemble within 5 minutes of applying the THREE BOND 1217H sealant.

Bead width: 4.5 mm (0.2 in.)

Courtesy of KIA MOTORS AMERICA, INC.

The firing and/or blow out test should not be performed within 30 minutes of assembling the cylinder head cover.

Install the RH cylinder head cover bolts in the following method.

Tightening torque

Step 1: 4.9 - 5.9 N.m (0.5 - 0.6 kgf.m, 3.6 - 4.3 lb.ft, 43.4 - 52.1 lb.in)

Step 2: 9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb.ft)

Courtesy of KIA MOTORS AMERICA, INC.

NOTE:

Fig 1: RH Cylinder Head Cover Bolts Tightening Sequence

Courtesy of KIA MOTORS AMERICA, INC.

NOTE: Do not reuse cylinder head cover gasket.

Install the RH exhaust CVVT oil control valve cap (A).
Tightening torque:

9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb.ft)

Courtesy of KIA MOTORS AMERICA, INC.

NOTE:

Install the cylinder head cover with the exhaust OCV cap removed.
To prevent engine oil leakage, install a new exhaust OCV cap after installing the cylinder head cover.
If the seal is damaged in the removal and installation procedures, replace the exhaust OCV cap with a new one.

NOTE: Install the RH cylinder head cover to the specified torque.