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Home >> Kia >> 2024 >> Telluride SX X-Line >> Repair and Diagnosis >> Electrical >> Gauges >> Crash Pad >> Cowl Cross Bar Assembly >> Removal & Installation >> Removal

Removal & Installation: Removal

  1. Remove the wiper motor.

    (Refer to Body Electrical System - "WIPER MOTOR ")

  2. Remove the main crash pad assembly.

    (Refer to Crash Pad - "MAIN CRASH PAD ASSEMBLY ")

  3. Remove the Integrated Central Control Unit (ICU).

    (Refer to Body Electrical System - "INTEGRATED CENTRAL CONTROL UNIT (ICU) ")

  4. Remove the ADAS parking ECU.

    (Refer to Advanced Driver Assistance System (ADAS) - "ADAS PARKING ECU (ADAS_PRK) ")

  5. Remove the front nuts and through bolts and lower the steering column down.

    (Refer to Steering System - "MDPS COLUMN AND HOUSING ")

  6. Remove the dash panel cowl cross bar bolts (A).

    Tightening torque: 

    21.6 - 29.4 N.m (2.2 - 3 kgf.m, 15.9 - 21.7 lb.ft)

    G15709769Courtesy of KIA MOTORS AMERICA, INC.
  7. Remove the side panel cowl cross bar bolts (A) after removing hole plug (B).

    Tightening torque: 

    16.7 - 23.5 N.m (1.7 - 2.4 kgf.m, 12.3 - 17.4 lb.ft)

    [Driver's side] 

    G15709770Courtesy of KIA MOTORS AMERICA, INC.

    [Passenger's side] 

    G15709771Courtesy of KIA MOTORS AMERICA, INC.
  8. Disconnect the SRSCM connector (A) by releasing the locking pin.
    G15709772Courtesy of KIA MOTORS AMERICA, INC.
  9. Disconnect the roof trim connector (A).
    G15709773Courtesy of KIA MOTORS AMERICA, INC.

    Information 

    Clip position:

    G15335377Courtesy of KIA MOTORS AMERICA, INC.
  10. Disconnect the roof antenna connector (A).
    G15709774Courtesy of KIA MOTORS AMERICA, INC.

    Information 

    Clip position:

    G15335378Courtesy of KIA MOTORS AMERICA, INC.
  11. Disconnect the multi-box connectors (A).

    [Driver's side] 

    G15709775Courtesy of KIA MOTORS AMERICA, INC.
  12. Remove the driver's side shower duct (A) after removing the screw.
    G15709776Courtesy of KIA MOTORS AMERICA, INC.
  13. Remove the passenger's side shower duct (A) after removing the screw.
    G15709777Courtesy of KIA MOTORS AMERICA, INC.
  14. Disconnect the each connector of the heater and blower unit and remove the wiring clips.

    [Driver's Side] 

    1. Disconnect the temperature control actuator connector (A).
      G15709778Courtesy of KIA MOTORS AMERICA, INC.
    2. Disconnect the mode control actuator connector (A).
      G15709779Courtesy of KIA MOTORS AMERICA, INC.

      [Passenger's Side] 

    1. Disconnect the temperature actuator connector (A).
      G15709780Courtesy of KIA MOTORS AMERICA, INC.
    2. Disconnect the auto defogging actuator connector (A).
      G15709781Courtesy of KIA MOTORS AMERICA, INC.
    3. Disconnect the intake actuator connector (A).
      G15709782Courtesy of KIA MOTORS AMERICA, INC.
    4. Disconnect the PWM-FET connector (A) and evaporator temperature sensor connector (B).
      G15709783Courtesy of KIA MOTORS AMERICA, INC.
    5. Disconnect the blower motor connector (A).
      G15709784Courtesy of KIA MOTORS AMERICA, INC.
    6. Remove the wiring clips (A).
      G15709785Courtesy of KIA MOTORS AMERICA, INC.

      Information 

      Clip position:

    G15335379Courtesy of KIA MOTORS AMERICA, INC.
  15. Remove the cowl cross bar assembly (A) after removing the bolts.

    Tightening torque: 

    16.7 - 22.6 N.m (1.7 - 2.3 kgf.m, 12.3 - 16.6 lb.ft)

    G15709786Courtesy of KIA MOTORS AMERICA, INC.
    G15709787Courtesy of KIA MOTORS AMERICA, INC.
  16. Remove the main wiring harness (A) installed to the cowl cross bar.
    G15709788Courtesy of KIA MOTORS AMERICA, INC.
    NOTE: Location of the main wiring install it in the correct initial position exactly.
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