LEMON Manuals: Even more car manuals for everyone
Home >> Kia >> 2024 >> Telluride SX X-Line >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brake System >> Rear Disc Brake >> Replacement

Rear Disc Brake: Replacement

  1. Perform the "Brake Pad Change Mode" by KDS following in the order below. (With EPB)
    1. Connect self-diagnosis connector (16pins) located under the driver side crash pad to self-diagnosis device, and then turn the self-diagnosis device after key is ON.
    2. Select the "vehicle model" and "Electronic Stability Program" on KDS vehicle selection screen.
    3. Select the "Brake Pad Change Mode" on KDS screen, then select OK.
    4. Proceed with the test according to the screen instructions.
    G15709428Courtesy of KIA MOTORS AMERICA, INC.
    G15709429Courtesy of KIA MOTORS AMERICA, INC.
    G15709430Courtesy of KIA MOTORS AMERICA, INC.
    G15709431Courtesy of KIA MOTORS AMERICA, INC.
    G15709432Courtesy of KIA MOTORS AMERICA, INC.
  2. Disconnect the battery negative terminal.
  3. Remove the rear wheel and tire.

    (Refer to Suspension System - "WHEEL ")

  4. Disconnect the EPB connector (A). (With EPB)
    G15709433Courtesy of KIA MOTORS AMERICA, INC.
  5. Loosen the guide rod bolts (A) and then hold the caliper housing (B) with wire.

    Tightening torque: 

    With EPB: 37.3 - 41.2 N.m (3.8 - 4.2 kgf.m, 27.5 - 30.4 lb.ft)

    Without EPB: 21.6 - 31.4 N.m (2.2 - 3.2 kgf.m, 15.9 - 23.1 lb.ft)

    G15709434Courtesy of KIA MOTORS AMERICA, INC.
  6. Remove the return springs (A). (with EPB)
    G15709435Courtesy of KIA MOTORS AMERICA, INC.
  7. Remove the brake pads (A).
    G15709436Courtesy of KIA MOTORS AMERICA, INC.
  8. Remove the pad liner (A).
    G15709437Courtesy of KIA MOTORS AMERICA, INC.
  9. Install the pad liner (A) with a new one.
    G15709438Courtesy of KIA MOTORS AMERICA, INC.
  10. Install the brake pads (A) with a new one.
    G15709439Courtesy of KIA MOTORS AMERICA, INC.
  11. Install the return springs (A) with a new one. (with EPB)
G15709440Courtesy of KIA MOTORS AMERICA, INC.
NOTE:
  • Pad return springs must be replaced with new ones whenever pads are replaced.
  • Technicians should be careful not to deform pad return springs.
  • When pad return springs are deformed, it may cause improper braking, more fuel consumption.