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Removal And Installation - (2WD): Removal

WARNING:
  • When working on the high voltage system, the work should be performed by technicians who have completed the relevant training. A lack of understanding of the high voltage system can lead to serious accidents due to electric shock or short circuit.
  • When working on the high voltage system or related components, be sure to observe and be aware of the HIGH VOLTAGE SYSTEM GENERAL SAFETY INFORMATION AND CAUTION . If not, it may cause serious accidents due to electric shock or short circuit.
  • When working on high voltage system, make sure to check the Personal Protective Equipment (PPE) and HIGH VOLTAGE SHUT-OFF PROCEDURES .
NOTE:
  • Use a fender cover to protect the painted surface.
  • Be careful not to damage the connector when disconnecting.
  • When disconnecting a quick connector, refer to the following according to the type of quick connector:

    [Type A] 

    • Remove the while pressing the quick connector clamp (A) in the direction of the arrow.
    • Do not touch the rubber seal (B) inside the hose.
      G15815698Courtesy of KIA MOTORS AMERICA, INC.

      [Type B] 

    • Pull the quick connector clamp (A) in the direction of the arrow to separate the clamp and remove the hose.
    • Do not touch the rubber seal (B) inside the hose.
      G15815699Courtesy of KIA MOTORS AMERICA, INC.
  1. Disconnect the battery negative (-) terminal and the service interlock connector.

    (Refer to Battery Control System - " AUXILIARY 12 V BATTERY  ") 

  2. Remove the front trunk.

    (Refer to Body - " FRONT TRUNK  ") 

  3. Drain the coolant.

    (Refer to Electric Vehicle Cooling System - " COOLANT  ") 

  4. Disconnect the motor radiator upper hose (A) and remove the clip (B) after removing the quick connector.
    G15815700Courtesy of KIA MOTORS AMERICA, INC.
  5. Disconnect the high-voltage battery radiator upper hose (A) after releasing the quick connector.
    G15815701Courtesy of KIA MOTORS AMERICA, INC.
  6. Disconnect the high-voltage battery EWP connector (A) and remove the wiring clip (B).
    G15815702Courtesy of KIA MOTORS AMERICA, INC.
  7. Disconnect the motor EWP connector (A).
    G15815703Courtesy of KIA MOTORS AMERICA, INC.
  8. Remove the motor EWP inlet hose (A) after releasing the quick connector.
    G15815704Courtesy of KIA MOTORS AMERICA, INC.
  9. Remove the wheels and tires.

    (Refer to Suspension System - " WHEEL  ") 

  10. Remove the front wheel guard.

    (Refer to Body - " FRONT WHEEL GUARD  ") 

  11. Disconnect the high-voltage battery EWP hose (A) after releasing the quick connector.
    G15815705Courtesy of KIA MOTORS AMERICA, INC.
  12. Remove the reservoir tank (A) after removing the bolts and nut.

    Tightening torque: 

    7.8 - 11.8 N.m (0.8 - 1.2 kgf.m, 5.8 - 8.7 lb.ft)

    G15815706Courtesy of KIA MOTORS AMERICA, INC.
  13. Remove the motor Electric Water Pump (EWP) and battery EWP.

    (Refer to Cooling System - " ELECTRIC WATER PUMP (EWP) REMOVAL AND INSTALLATION - (2WD)  ") 

  14. Remove the reservoir tank (A) from the reservoir tank bracket after removing the bolts.

    Tightening torque: 

    7.8 - 11.8 N.m (0.8 - 1.2 kgf.m, 5.8 - 8.7 lb.ft)

    G15815707Courtesy of KIA MOTORS AMERICA, INC.
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