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Home >> Kia >> 2023 >> Sorento X-Line EX >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 24 (Automatic Transaxle System - 2.5 (VIN C) (Except HEV)) >> Repair Procedures >> Removal

Repair Procedures: Removal

WARNING: This page is about a different variant/trim than selected.
  1. Remove the air cleaner assembly.

    (Refer to Engine Mechanical System - "AIR CLEANER ")

  2. Remove the battery and battery tray.

    (Refer to Engine Electrical System - "BATTERY ")

  3. Drain the engine coolant.

    (Refer to Engine Mechanical System - "COOLANT ")

  4. Separate the main wiring protector (A) from the body frame.
    G13661346Courtesy of KIA MOTORS AMERICA, INC.
  5. Disconnect the main connector (A) and position switch connector (B).
    G13661347Courtesy of KIA MOTORS AMERICA, INC.
  6. Remove the ground cable (A) after removing the bolt.

    Tightening torque: 

    26.5 - 32.4 N.m (2.7 - 3.3 kgf.m, 19.5 - 23.9 lb.ft)

    G13661348Courtesy of KIA MOTORS AMERICA, INC.
  7. Remove the shift cable (C) after removing the nut (A) and bolts (B).

    Tightening torque: 

    (A) 9.8 - 14.7 N.m (1.0 - 1.5 kgf.m, 7.2 - 10.8 lb.ft)

    (B) 14.7 - 21.6 N.m (1.5 - 2.2 kgf.m, 10.9 - 15.9 lb.ft)

    G13661349Courtesy of KIA MOTORS AMERICA, INC.
  8. Remove the wiring bracket (A) after removing the bolt.

    Tightening torque: 

    9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb.ft)

    G13661350Courtesy of KIA MOTORS AMERICA, INC.
  9. Remove the transaxle upper mounting bolts (A) and starter mounting bolt (B).

    Tightening torque: 

    (A): 42.2 - 53.9 N.m (4.3 - 5.5 kgf.m, 31.1 - 39.8 lb.ft)

    (B): 49.0 - 63.7 N.m (5.0 - 6.5 kgf.m, 36.2 - 47.0 lb.ft)

    G13661351Courtesy of KIA MOTORS AMERICA, INC.
  10. Assemble the engine support fixture on the engine room.

    (Refer to Special Service Tools - "ENGINE SUPPORT FIXTURE ASSEMBLY DRAWING ")

    G13661352Courtesy of KIA MOTORS AMERICA, INC.
  11. Support the transaxle with a jack.
    G13661353Courtesy of KIA MOTORS AMERICA, INC.
  12. Remove the left side front wheel guard.

    (Refer to body - "FRONT WHEEL GUARD ")

  13. Remove the transaxle mounting bracket bolts (A).

    Tightening torque: 

    107.9 - 127.5 N.m (11.0 - 13.0 kgf m, 79.6 - 94.0 lb.ft)

    G13661354Courtesy of KIA MOTORS AMERICA, INC.
  14. Remove the transaxle support bracket (A).

    Tightening torque: 

    58.9 - 78.5 N.m (6.0 - 8.0 kgf.m, 43.4 - 57.9 lb.ft)

    G13661355Courtesy of KIA MOTORS AMERICA, INC.
  15. Remove the driveshaft assembly.

    (Refer to Driveshaft and Axle - "FRONT DRIVESHAFT ")

  16. Remove the front sub frame.

    (Refer to Suspension System - "FRONT SUB FRAME ")

  17. Remove the transfer assembly. [AWD only] 

    (Refer to ALL Wheel Drive System - "FRONT WHEEL TRANSFER ASSEMBLY ")

  18. Remove the roll rod support bracket (A).

    Tightening torque: 

    49.0 - 68.6 N.m (5.0 - 7.0 kgf.m, 36.2 - 50.6 lb.ft)

    G13661356Courtesy of KIA MOTORS AMERICA, INC.
  19. Disconnect the electric oil pump connector (A).
    G13661357Courtesy of KIA MOTORS AMERICA, INC.
  20. Remove the dust cover (A).

    Tightening torque: 

    42.2 - 48.1 N.m (4.3 - 4.9 kgf.m, 31.1 - 35.4 lb.ft)

    G13661358Courtesy of KIA MOTORS AMERICA, INC.
  21. Remove the torque converter mounting bolts (A) by rotating the crankshaft in the clockwise.

    Tightening torque: 

    45.1 - 52.0 N.m (4.6 - 5.3 kgf.m, 33.3 - 38.3 lb.ft)

    G13661359Courtesy of KIA MOTORS AMERICA, INC.
  22. Support the transaxle safely with a jack.
    G13661360Courtesy of KIA MOTORS AMERICA, INC.
  23. Remove the starter mounting bolt (A).

    Tightening torque: 

    49.0 - 63.7 N.m (5.0 - 6.5 kgf.m, 36.2 - 47.0 lb.ft)

    G13661361Courtesy of KIA MOTORS AMERICA, INC.
  24. Remove the transaxle lower mounting bolts (A, B).

    Tightening torque: 

    (A) 42.2 - 48.1 N.m (4.3 - 4.9 kgf.m, 31.1 - 35.4 lb.ft)

    (B) 42.2 - 54.0 N.m (4.3 - 5.5 kgf.m, 31.1 - 39.8 lb.ft)

    G13661362Courtesy of KIA MOTORS AMERICA, INC.
  25. After separating the transaxle from the engine, remove the transaxle by lowering the jack slowly.
    G13661363Courtesy of KIA MOTORS AMERICA, INC.
    NOTE: Be careful not to damage other nearby systems or parts when removing the transaxle assembly.