Charging Terminal Emergency Release Cable Inspection

1. Activate the emergency release cable of the inlet charging terminal.
2. Make sure that the emergency release cable is working properly.

Good 

• Go to "Charge Terminal Inspection" procedure.

No Good 

• Carefully re-do this troubleshooting guide steps.
• If no problems were found with the circuits or connectors, replace the charging connector switch & lock/unlock actuator and go to "Verification Of Repair " procedure.

Charge Terminal Inspection
Inspection Condition	(+) Probe		(-) Probe		Specification
	Connector	Terminal	Connector	Terminal
Ignition "OFF". Disconnect main battery safety plug, and wait for 5 minutes. Check high voltage terminal is lower than 30V.	Charging connector (5 pin)	5 (ground)	Chassis ground	-	Approx. below 1Ω
	Charging connector (5 pin)	4 (detection)	Charging connector (5 pin)	5 (ground)	Approx. 2.7kΩ
Ignition "OFF". Disconnect main battery safety plug, and wait for 5 minutes. Check high voltage terminal is lower than 30V.	Charging connector (5 pin)	4 (detection)	OBC connector	32 (detection)	Approx. below 1Ω
	Charging connector (5 pin)	4 (detection)	Chassis ground	-	∞ (infinity)Ω
Ignition "OFF". Disconnect the electrical connector(s) from the concerned component. Ignition "ON".	FB11 connector	8 (signal)	Chassis ground	-	5V
Ignition "OFF". Disconnect the electrical connector(s) from the concerned component. Ignition "ON".	FB11 connector	9 (ground)	Chassis ground	-	Approx. 1 to 1.7V (lock)
Ignition "OFF". Disconnect the electrical connector(s) from the concerned component. Ignition "ON".	FB11 connector	9 (ground)	Chassis ground	-	Approx. 2.7 to 3.55V (unlock)
Ignition "OFF" Disconnect main battery safety plug, and wait for 5 minutes. Check high voltage terminal is lower than 30V.	FB11 connector	8 (signal)	OBC connector	6 (signal)	Approx. below 1Ω
	FB11 connector	9 (ground)	OBC connector	14 (ground)	Approx. below 1Ω

Good 

• Go to "Control Pilot (CP) Signal Circuit Inspection" procedure.

No Good 

• See if there is any defect on the exterior of the charging connector.
• Repair or replace the fault in the inlet lock device and than go to "Verification Of Repair ".

Control Pilot (CP) Signal Circuit Inspection
Inspection Condition	(+) Probe		(-) Probe		Specification
	Connector	Terminal	Connector	Terminal
Ignition "OFF". Disconnect main battery safety plug, and wait for 5 minutes. Check high voltage terminal is lower than 30V. Disconnect the OBC connector.	Charging connector (5 pin)	3 (control pilot)	OBC connector	24 (control pilot)	Approx. below 1Ω
	Charging connector (5 pin)	3 (control pilot)	Charging connector (5 pin)	5 (ground)	∞ (infinity)Ω

Good 

• Go to "AC Power High Voltage Cable Inspection" procedure.

No Good 

• Repair or replace the fault in the wire harness and than go to "Verification Of Repair ".

AC Power High Voltage Cable Inspection (Charging connector - OBC)
Inspection Condition	(+) Probe		(-) Probe		Specification
	Connector	Terminal	Connector	Terminal
Ignition "OFF". Disconnect main battery safety plug, and wait for 5 minutes. Check high voltage terminal is lower than 30V. Disconnect the AC power high voltage cable of OBC.	Charging connector (5 pin)	1 (AC neutral)	High voltage cable of OBC	1 (AC neutral)	Approx. below 1Ω
	Charging connector (5 pin)	2 (AC live)	High voltage cable of OBC	3 (AC live)	Approx. below 1Ω
	Charging connector (5 pin)	5 (ground)	High voltage cable of OBC	2 (ground)	Approx. below 1Ω
	Charging connector (5 pin)	1 (AC neutral)	Charging connector	2 (AC live)	∞ (infinity)Ω
	Charging connector (5 pin)	1 (AC neutral)	Charging connector	5 (ground)	∞ (infinity)Ω
	Charging connector (5 pin)	2 (AC live)	Charging connector	5 (ground)	∞ (infinity)Ω

Good 

• If you cannot charge the vehicle through a different EVSE, replace the OBC and re-try charging.

No Good 

• Repair or replace the fault in the wire harness and than go to "Verification Of Repair ".