LEMON Manuals: Even more car manuals for everyone
Home >> Kia >> 2023 >> Sorento Plug-In Hybrid SX Prestige >> Repair and Diagnosis >> External Pages >> Different car >> Section 93 (Hybrid Motor Assembly (PHEV)) >> Hybrid Starter Generator (HSG) >> Repair Procedures >> Removal

Repair Procedures: Removal

WARNING: This page is about a different car, the 2024 Kia Sorento. However, it is still accessible from the selected car via links, so may be relevant.
WARNING:
  • Be sure to read and follow the "GENERAL SAFETY INFORMATION & CAUTION " before doing any work related with the high voltage system. Failure to follow the safety instructions may result in serious electrical injuries.
  • Be sure to shut off the high voltage before doing any work related with the high voltage system (Refer to "HIGH VOLTAGE SHUT-OFF PROCEDURES "). Failure to follow the safety instructions may result in serious electrical injuries.
  1. Shut off the high voltage circuit.

    (Refer to Hybrid Motor System - "HIGH VOLTAGE SHUT-OFF PROCEDURES ")

  2. Drain the coolant from the hybrid cooling system.

    (Refer to Hybrid Motor Cooling System - "COOLANT ")

  3. Remove the drive belt.

    (Refer to Engine Mechanical System - "DRIVE BELT ")

  4. Remove the drive belt tensioner.

    (Refer to Engine Mechanical System - "DRIVE BELT TENSIONER ")

  5. Separate the high voltage power cable Hybrid Starter Generator (HSG) (A).
    G14959826Courtesy of KIA MOTORS AMERICA, INC.
  6. Remove the intake manifold.

    (Refer to Engine Mechanical System - "INTAKE MANIFOLD ")

  7. Separate the cooler hose (A) from the HSG.
    G14959827Courtesy of KIA MOTORS AMERICA, INC.
  8. Disconnect the HSG sensor connector (A).
    G14959828Courtesy of KIA MOTORS AMERICA, INC.
  9. Remove the HSG (D) after removing the mounting bolts (A, B, C).

    Tightening torque: 

    (A) 55.9 - 60.8 N.m (5.7 - 6.2, kgf.m, 41.2 - 44.8 lb.ft)

    (B, C) 44.1 - 53.9 N.m (4.5 - 5.5 kgf.m, 32.5 - 39.8 lb.ft)

    G14959829Courtesy of KIA MOTORS AMERICA, INC.