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Home >> Kia >> 2023 >> Sorento Plug-In Hybrid SX Prestige >> Repair and Diagnosis >> External Pages >> Different car >> Section 92 (Fuel Delivery System (PHEV)) >> High Pressure Fuel Pump >> Repair Procedures >> Removal

Repair Procedures: Removal

WARNING: This page is about a different car, the 2024 Kia Sorento. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the high pressure fuel pipe.

    (Refer to Fuel Delivery System - "FUEL LINE ")

  2. Open the clamp cover and disconnect the fuel feed tube (A).
    G14957190Courtesy of KIA MOTORS AMERICA, INC.
    NOTE:
    • When removing the quick-connector with the clip removing tool, be careful not to damage the plastic clip (A).
      G14957191Courtesy of KIA MOTORS AMERICA, INC.
    • Damaged clip can result in fuel line leakage due to bad connection.
    • There may be some residual pressure even after completing "Release Residual Pressure in Fuel Line", so cover the hose connection with a shop towel to prevent residual fuel from spilling out before disconnecting any fuel connection.
  3. Disconnect the high pressure fuel pump connector (A).
    G14957192Courtesy of KIA MOTORS AMERICA, INC.
  4. Remove the high pressure fuel pump (A) and roller tappet (B) by removing the bolts.
    G14957193Courtesy of KIA MOTORS AMERICA, INC.