LEMON Manuals: Even more car manuals for everyone
Home >> Kia >> 2023 >> Sorento Plug-In Hybrid SX Prestige >> Repair and Diagnosis >> External Pages >> Different car >> Section 92 (Fuel Delivery System (PHEV)) >> Fuel Tank >> Repair Procedures >> Removal

Repair Procedures: Removal

WARNING: This page is about a different car, the 2024 Kia Sorento. However, it is still accessible from the selected car via links, so may be relevant.
  1. Release the residual pressure in the fuel line.

    (Refer to Fuel Delivery System - "RELEASE RESIDUAL PRESSURE IN FUEL LINE ")

  2. Remove the rear seat cushion.

    (Refer to Body - "REAR SEAT ASSEMBLY ")

  3. Remove the air duct (A) by removing the mounting nuts.
    G14957081Courtesy of KIA MOTORS AMERICA, INC.
  4. Remove the fuel pump service cover (A).
    G14957082Courtesy of KIA MOTORS AMERICA, INC.
  5. Disconnect the Fuel Tank Pressure Sensor (FTPS) connector (A).
    G14957083Courtesy of KIA MOTORS AMERICA, INC.
  6. Disconnect the Fuel Pump Control Module (FPCM) connector (A) and Fuel Pressure Sensor (FPS) connector (B).
    G14957084Courtesy of KIA MOTORS AMERICA, INC.
  7. Separate the fuel feed quick-connector (A).
    G14957085Courtesy of KIA MOTORS AMERICA, INC.
  8. Remove the center muffler assembly.

    (Refer to Engine Mechanical System - "MUFFLER ")

  9. Remove the propeller shaft assembly.[AWD only]

    (Refer to Driveshaft and axle - "PROPELLER SHAFT ASSEMBLY ")

  10. Remove the floor under cover (A) by removing the bolts.

    Tightening torque: 

    7.8 - 11.8 N.m (0.8 - 1.2 kgf.m, 5.8 - 8.7 lb.ft)

    G14957086Courtesy of KIA MOTORS AMERICA, INC.
  11. Separate the fuel feed tube (A) by releasing the quick-connector.
    G14957087Courtesy of KIA MOTORS AMERICA, INC.
  12. Disconnect the Fuel Tank Isolation Valve (FTIV) connector (A).
    G14957088Courtesy of KIA MOTORS AMERICA, INC.
  13. Separate the hoses.
    1. Fuel filler hose
    2. Leveling hose
    3. Ventilation hose
    G14957089Courtesy of KIA MOTORS AMERICA, INC.
  14. Support the fuel tank with a jack (A).
    G14957090Courtesy of KIA MOTORS AMERICA, INC.
  15. Remove the fuel tank band (A) after removing the mounting bolts.

    Tightening torque: 

    40.0 - 53.9 N.m (4.0 - 5.5 kgf.m, 29.0 - 39.7 lb.ft)

    G14957091Courtesy of KIA MOTORS AMERICA, INC.
  16. Remove the fuel tank by lowering the jack slowly.