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Home >> Kia >> 2023 >> Sorento Plug-In Hybrid SX Prestige >> Repair and Diagnosis >> External Pages >> Different car >> Section 92 (Fuel Delivery System (PHEV)) >> Delivery Pipe >> Repair Procedures >> Removal

Repair Procedures: Removal

WARNING: This page is about a different car, the 2024 Kia Sorento. However, it is still accessible from the selected car via links, so may be relevant.
  1. Release the residual pressure in fuel line.

    (Refer to Fuel Delivery System - "RELEASE RESIDUAL PRESSURE IN FUEL LINE ")

  2. Remove the intake manifold.

    (Refer to Engine Mechanical System - "INTAKE MANIFOLD ")

  3. Remove the injector foam (A).
    G14957065Courtesy of KIA MOTORS AMERICA, INC.
  4. Remove the high pressure fuel pipe.

    (Refer to Fuel Delivery System - "FUEL LINE ")

  5. Remove the Hybrid Starter Generator (HSG).

    (Refer to Hybrid Motor System - "HYBRID STARTER GENERATOR ")

  6. Remove the delivery pipe And injector (A) by removing the bolts.

    Tightening torque: 

    24.5 - 27.5 N.m (2.5 - 2.8 kgf.m, 18.1 - 20.3 lb.ft)

    G14957066Courtesy of KIA MOTORS AMERICA, INC.
  7. Disconnect the Engine Coolant Temperature Sensor (ECTS) #1 connector (A).
    G14957067Courtesy of KIA MOTORS AMERICA, INC.
  8. Disconnect the ECTS #2 connector (A).
    G14957068Courtesy of KIA MOTORS AMERICA, INC.
  9. Disconnect the injector connectors (A) and Rail Pressure Sensor (RPS) connector (B).
    G14957069Courtesy of KIA MOTORS AMERICA, INC.
  10. Remove the wiring fixing clips (A).
    G14957070Courtesy of KIA MOTORS AMERICA, INC.
  11. Remove the injector (A) from the delivery pipe.
    G14957071Courtesy of KIA MOTORS AMERICA, INC.
  12. Remove the RPS (A) from the delivery pipe.
    G14957072Courtesy of KIA MOTORS AMERICA, INC.