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Home >> Kia >> 2023 >> Sorento Plug-In Hybrid SX Prestige >> Repair and Diagnosis >> External Pages >> Different car >> Section 81 (Engine Cooling System (PHEV)) >> Water Pump >> Repair Procedures >> Removal And Installation

Removal And Installation

WARNING: This page is about a different car, the 2024 Kia Sorento. However, it is still accessible from the selected car via links, so may be relevant.
  1. Disconnect the battery negative terminal.

    (Refer to Engine Electrical System - "AUXILIARY BATTERY ")

  2. Remove the engine room under cover.

    (Refer to Engine and Transaxle Assembly - "ENGINE ROOM UNDER COVER ")

  3. Drain engine coolant by removing the drain plug.

    (Refer to Cooling System - "COOLANT ")

  4. Install the jack under the edge of lower oil pan to support the engine.
  5. Remove the engine mounting bracket

    (Refer to Engine and Transaxle Assembly - "ENGINE MOUNTING ")

  6. Remove the drive belt.

    (Refer to Drive Belt System - "DRIVE BELT ")

  7. Remove the water pump pulley (A).

    Tightening torque: 

    9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.8 lb.ft)

    G14936871Courtesy of KIA MOTORS AMERICA, INC.
  8. Remove the water pump (A).

    Tightening torque: 

    11.8 - 13.7 N.m (1.2 - 1.4 kgf.m, 7.8 - 10.1 lb.ft)

    G14936872Courtesy of KIA MOTORS AMERICA, INC.
  9. Remove the water pump gasket (A)
    G14936873Courtesy of KIA MOTORS AMERICA, INC.
  10. Install in the reverse order of removal.
    NOTE:
    • Always use a new water pump gasket.
    • Check the specifications of the bolt for installing the water pump. (Make sure that the bolt has a solid sealant applied to it.)
    • Always use a new water pump bolt.
    • Remove the residue of the sealant inside the bolt tab hole.
    • When installing the water pump, tighten the bolts in the order shown below.
      Fig 1: Water Pump Bolts Tightening Sequence
      G14936874Courtesy of KIA MOTORS AMERICA, INC.
    • Before installing the water pump, clean the hardened sealant, foreign matter, oil, dust, moisture, etc. inside the hole (A) where the bolt is mounted.
    G14936875Courtesy of KIA MOTORS AMERICA, INC.
  11. Fill with coolant.

    (Refer to Cooling System - "COOLANT ")

    NOTE: The coolant must be injected according to the integrated thermal management module (ITM) coolant filling method.
  12. Start engine and check for leaks.
  13. Recheck engine coolant level.