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Special Service Tools: Notes

WARNING: This page is about a different car, the 2024 Kia Sorento. However, it is still accessible from the selected car via links, so may be relevant.
Tool Name/Number Illustration Description
Coolant line Adapter C
0K360-P4010
G14959346Courtesy of KIA MOTORS AMERICA, INC.
  1. Draining coolant
  2. Inspect Battery System Assembly (BSA) coolant line airtightness
  3. Inspect On-Board Charger (OBC) coolant line airtightness
Coolant line Adapter D 0K360 - P4020
G14959347Courtesy of KIA MOTORS AMERICA, INC.
  1. Draining coolant
  2. Inspect Battery System Assembly (BSA) coolant line airtightness
  3. Inspect On-Board Charger (OBC) coolant line airtightness
Air Bleeding Tool 09580-3D100
G14959348Courtesy of KIA MOTORS AMERICA, INC.
  1. Inspecting for OBC airtightness
  2. Ejection of high voltage battery coolant
  3. Inspecting high voltage battery coolant line airtightness
PE module inspecting for airtightness
09360 - K4000
G14959349Courtesy of KIA MOTORS AMERICA, INC.
  1. Inspecting for OBC airtightness
  2. Ejection of high voltage battery coolant
  3. Inspecting high voltage battery coolant line airtightness
High Voltage Battery removal/installation jig 0K375-P4100
G14959350Courtesy of KIA MOTORS AMERICA, INC.
  1. Removing the high voltage battery pack
  2. Installing the high voltage battery pack
Module Disassembly jig TMS - 1907
G14959351Courtesy of KIA MOTORS AMERICA, INC.
  1. Used to disassemble the module (1P24S)
  2. The module is turned over by compressing with the jig
Adaptor for PHEV module disassembly TMS - 1907 - 06
G14959352Courtesy of KIA MOTORS AMERICA, INC.
  1. Installed in TMS-1907 for MQ4 PHEV
Adaptor for PHEV module disassembly 09375 - GI800
G14959353Courtesy of KIA MOTORS AMERICA, INC.
  1. Installed in TMS-1907 for MQ4 PHEV
Module for hanger to transfer TMS - 1907 - 07
G14959354Courtesy of KIA MOTORS AMERICA, INC.
  1. Used to move the 1P24 module
Adaptor for Cell balancing
(Included in the balancing device (T2000))
G14959355Courtesy of KIA MOTORS AMERICA, INC.
  1. Minimum unit of the PHEV batteryis 1P24 module. In order to conduct the cell balancing of MQ4 PHEV, the balancing procedure is conducted twice (11cell, 13cell)
  2. By installing the adaptor (brush), balancing for 11 cell, 13 cell can be conducted

Information 

Specially developed tool for high voltage battery parital repair (TMS-can be ordered with the below contact information.

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