Repair Procedures: Removal

WARNING: This page is about a different car, the 2024 Kia Sorento. However, it is still accessible from the selected car via links, so may be relevant.

Release the residual pressure in the fuel line.
(Refer to Fuel Delivery System - "RELEASE RESIDUAL PRESSURE IN FUEL LINE ")
Remove the engine control module.
(Refer to Engine Control/Fuel System - "ENGINE CONTROL MODULE (ECM) ")
Separate the fuel feed hose (A) after releasing the fixing clip.

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Disconnect the ground wiring (A) after removing the mounting bolt.
Tightening torque:

7.9 - 9.8 N.m (0.8 - 1.0 kgf.m, 5.8 - 7.2 lb.ft)

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Disconnect the CVVD actuator connector (A).

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Disconnect the engine wiring connector (A).

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Separate the engine wiring protector (A) after removing the mounting bolt.
Tightening torque:

7.9 - 9.8 N.m (0.8 - 1.0 kgf.m, 5.8 - 7.2 lb.ft)

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Remove the intercooler inlet pipe stay bolt (A).
Tightening torque:

18.7 - 23.5 N.m (1.9 - 2.4 kgf.m, 13.8 - 17.3 lb.ft)

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Disconnect the intercooler hose (A) after removing the clamp.

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Remove the intercooler inlet pipe (A) after removing the clamp (B).

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Disconnect the active purge pump connector (A).

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Disconnect the hoses (A) from the active purge pump after releasing the clamps.

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Remove the active purge pump (A) after removing the mounting bolts.
Tightening torque:

18.7 - 24.5 N.m (1.9 - 2.5 kgf.m, 13.8 - 18.0 lb.ft)

Courtesy of KIA MOTORS AMERICA, INC.