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Home >> Kia >> 2023 >> Sorento Plug-In Hybrid SX Prestige >> Repair and Diagnosis >> Engine Mechanical >> Blowers, Superchargers & Turbochargers >> Intake And Exhaust System (PHEV) >> Intercooler >> Repair Procedures >> Removal and Installation

Removal and Installation

  1. Disconnect the battery negative terminal.

    (Refer to Engine Electrical System - "AUXILIARY BATTERY ")

  2. Disconnect the RCV hose (A).
    G14937174Courtesy of KIA MOTORS AMERICA, INC.
  3. Disconnect the intercooler inlet hose (A).

    Tightening torque: 

    4.9 - 6.7 N.m (0.5 - 0.7 kgf.m, 3.6 - 5.0 lb.ft, 43.4 - 60.8 lb.in)

    G14937175Courtesy of KIA MOTORS AMERICA, INC.
  4. Disconnect the intercooler outlet hose (A).
    G14937176Courtesy of KIA MOTORS AMERICA, INC.

    Information 

    1. To remove the intercooler tube, pull out the quick connect clip (A) in the direction of the arrow shown below.
      G14937177Courtesy of KIA MOTORS AMERICA, INC.
    2. As shown in the figure below, move the quick connect clamp B to C, and then pull out the quick connect tube.
    G14937178Courtesy of KIA MOTORS AMERICA, INC.
    G14937179Courtesy of KIA MOTORS AMERICA, INC.
  5. Remove the engine room under cover.

    (Refer to Engine and Transaxle Assembly - "ENGINE ROOM UNDER COVER ")

  6. Remove the front bumper assembly.

    (Refer to Body (Interior and Exterior) - "FRONT BUMPER ASSEMBLY ")

  7. Remove the virtual engine sound speaker.

    (Refer to Body Electrical System - "VIRTUAL ENGINE SOUND UNIT & SPEAKER ASSEMBLY ")

  8. Remove the front bumper beam.

    (Refer to Body (Interior and Exterior) - "FRONT BUMPER BEAM ASSEMBLY ")

  9. Remove the intercooler air guide (A).

    Tightening torque: 

    9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb.ft)

    G14937180Courtesy of KIA MOTORS AMERICA, INC.
  10. Disconnect the Intake Temperature Sensor (ITS) connector (A)
    G14937181Courtesy of KIA MOTORS AMERICA, INC.
  11. Remove the intercooler upper mounting bracket (A) from the intercooler.

    Tightening torque: 

    9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb.ft)

    G14937182Courtesy of KIA MOTORS AMERICA, INC.
  12. Remove the intercooler (A).
    G14937183Courtesy of KIA MOTORS AMERICA, INC.
  13. Install in the reverse order of removal.