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Home >> Kia >> 2023 >> Seltos S, AWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 12 (Dual Clutch System - 1.6L) >> Dual Clutch Assembly >> Repair Procedures >> Installation

Repair Procedures: Installation

WARNING: This page is about a different variant/trim than selected.
NOTE:
  • Check that the input shaft spline part (A) is sufficiently greased before installing the dual clutch assembly. If the input shaft spline part is not greased, apply the grease to 10 mm on each spline end.
  • If an excessive amount of grease is applied, it may get scattered by centrifugal force, contaminating the clutch disc. This can lead to loss of friction force.

Specified grease:  Extreme pressure grease for vehicle
Quantity:  0.15 - 0.25 g
G13480963Courtesy of KIA MOTORS AMERICA, INC.
  1. If dual clutch assembly needs replacement, perform the clutch wear compensation Initialize.
    1. Remove the fork cover (A).
      G13480964Courtesy of KIA MOTORS AMERICA, INC.
    2. Remove the clutch actuator & TCM assembly (A).
      G13480965Courtesy of KIA MOTORS AMERICA, INC.
    3. Perform the clutch wear compensation Initialize.

      (Refer to Dual Clutch Transmission Control System - "ADJUSTMENT ").

    4. Install the clutch actuator & TCM assembly (A).

      Tightening torque: 

      19.6 - 26.5 N.m (2.0 - 2.7 kgf.m, 14.5 - 19.5 lb.ft)

      G13480966Courtesy of KIA MOTORS AMERICA, INC.
    5. Install the fork cover (A).

      Tightening torque: 

      3.9 - 5.9 N.m (0.4 - 0.6 kgf.m, 2.9 - 4.3 lb.ft, 34.7 - 52.1 lb.in)

    G13480967Courtesy of KIA MOTORS AMERICA, INC.
  2. Install the dual clutch assembly by using the SST (09430-2A240).
    G13480968Courtesy of KIA MOTORS AMERICA, INC.
    G13480969Courtesy of KIA MOTORS AMERICA, INC.
  3. Install the snap ring (A).
    G13480970Courtesy of KIA MOTORS AMERICA, INC.
  4. Install the spline hub (B) and the retaining ring (A).
    G13480971Courtesy of KIA MOTORS AMERICA, INC.
  5. Install the dual clutch transmission assembly.

    (Refer to DCT System - "INSTALLATION ").

  6. Perform the DCT learning procedure using the KDS.
    NOTE:
    • Before performing the DCT learning procedure using KDS, perform the learning process after leaving for 5 minutes in the idle state. Because it may be a problem to operation of wear compensation device when entering the DCT learning function at battery low voltage condition.
    • When performing the DCT learning function, Perform the DCT learning function twice for ensure accuracy and reliability of the clutch touch point.
    • When the ignition is turned off after completing the 2 steps of the DCT learning procedure, the operation of wear compensation device will be performed. It takes up to 6 minutes for the operation of the wear compensation device to be completed, during which time it should not be started engine.
    • The engine must be started after at least 6 minutes to ensure that the wear compensation device is fully operated. (keep the engine off for at least 6 minutes)
    • If the engine is started while the wear compensation device is operating, sufficient operation of the wear compensation device is not possible, so the excessive operation of the wear compensation device may occur in the next engine starting cycle.
    G13480972Courtesy of KIA MOTORS AMERICA, INC.
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