Repair Procedures: Replacement

Information 

• When removing with a flat-tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components.
• Use a plastic panel removal tool to remove interior trim pieces without marring the surface.
• Take care not to bend or scratch the trim and panels.

1. Disconnect the negative (-) battery terminal.
2. Recover the refrigerant with a recovery/recycling/charging station.
3. When the engine is cool, drain the engine coolant from the radiator.

   (Refer to Engine Mechanical System - "COOLANT ")

4. Remove the cowl top cover.

   (Refer to "COWL TOP COVER ")

5. Remove both sides of front seat assembly.

   (Refer to Front Seat - "FRONT SEAT ASSEMBLY ")

6. Remove the main crash pad assembly.

   (Refer to Crash Pad - "MAIN CRASH PAD ASSEMBLY ")

7. Disconnect the steering column connectors.

   (Refer to Steering System - "STEERING COLUMN AND SHAFT ")

8. Loosen the mounting nuts and through bolts in the frontal area and lower the steering column.

   (Refer to Steering System - "STEERING COLUMN AND SHAFT ")

9. Remove the accelerator pedal module.

   (Refer to Fuel System - ">ACCELERATOR POSITION SENSOR (APS) ")

10. Remove the SVM unit.

    (Refer to Advanced Driver Assistance System (ADAS) - "SURROUND VIEW MONITOR (SVM) UNIT ")

11. Separate the floor carpet (A) to obtain space for removing the rear heating duct.

    Courtesy of KIA MOTORS AMERICA, INC.

12. Loosen the engine room cowl cross bar assembly mounting bolts.

    Tightening torque: 

    21.6 - 29.4 N.m (2.2 - 3.0 Kgf.m, 15.9 - 21.7 lb.ft)

    Courtesy of KIA MOTORS AMERICA, INC.

13. Disconnect the airbag control module (SRSCM) connector (A).

    Courtesy of KIA MOTORS AMERICA, INC.

14. Disconnect the connector (A) and the mounting wiring fasteners in the front pillar.

    [LH] 

    Courtesy of KIA MOTORS AMERICA, INC.

    [RH] 

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15. Disconnect the passenger compartment junction box connectors (A).

    Courtesy of KIA MOTORS AMERICA, INC.

16. Disconnect the multi box connectors (A).

    [Driver's]

    Courtesy of KIA MOTORS AMERICA, INC.

    [Passenger's]

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17. Disconnect the heater and blower unit connector.

    [Driver's]

    1. Separate the mode control actuator (A) and temperature control actuator connector (B).

    Courtesy of KIA MOTORS AMERICA, INC.

    [Passenger's]

    1. Disconnect the temperature actuator connector (A) and power mosfet connector (B), evaporator temperature sensor connector (C).

       Courtesy of KIA MOTORS AMERICA, INC.

    2. Disconnect the auto defogging actuator connector (A) and intake actuator connector (B)

       Courtesy of KIA MOTORS AMERICA, INC.

    3. Disconnect the blower motor connector (A).

    Courtesy of KIA MOTORS AMERICA, INC.

18. After loosening the bolts, remove the cowl cross bar assembly (A).

    Tightening torque: 

    16.7 - 23.5 N.m (1.7 - 2.4 Kgf.m, 12.3 - 17.4 lb.ft)

    Courtesy of KIA MOTORS AMERICA, INC.

19. To install, reverse removal procedure.

Information 

• Make sure the crash pad fits onto the guide pins correctly.
• Before tightening the bolts, make sure the crash pad wire harnesses are not pinched.
• Make sure the connectors are plugged in properly, and the antenna lead is connected properly.
• Enter the anti- theft code for the radio, then enter the customer's radio station presets.
• Make sure that each of the assembly components operates properly.
• Replace any damaged clips (or pin-type retainers).