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Home >> Kia >> 2021 >> Stinger GT, AWD >> Repair and Diagnosis >> Engine Mechanical >> Blowers, Superchargers & Turbochargers >> Intake And Exhaust System - 3.3L >> Surge Tank >> Repair procedures >> Removal and Installation

Removal and Installation

  1. Disconnect the negative battery terminal.
  2. Remove the engine cover.

    (Refer to Engine and Transmission Assembly - "ENGINE COVER ")

  3. Remove the brake vacuum pipe bracket mounting bolts (A).

    Tightening torque: 

    7.8 - 11.8 N.m (0.8 - 1.2 kgf.m, 5.8 - 8.7 lb.ft)

    G13427654Courtesy of KIA MOTORS AMERICA, INC.
  4. Disconnect the wiring connectors and harness clamps and remove the wiring protector around the surge tank.
    G13427655Courtesy of KIA MOTORS AMERICA, INC.
  5. Remove the foam (A).
    G13427656Courtesy of KIA MOTORS AMERICA, INC.
  6. Disconnect the intercooler outlet hose.
    1. Disconnect the booster pressure sensor (BPS) connector (A).
    2. Disconnect the RCV solenoid valve connector (B).
    3. Disconnect the vacuum hose (C).
      G13427657Courtesy of KIA MOTORS AMERICA, INC.
    4. Disconnect the intercooler outlet hose (A).

      Tightening torque 

      Hose clamp:

      4.9 - 6.9 N.m (0.5 - 0.7 kgf.m, 3.6 - 5.1 lb.ft. 43.4 - 60.8 lb.in)

      (If equipped with a cap, tighten it until the cap is removed.)

      Pipe bolt:

      18.6 - 23.5 N.m (1.9 - 2.4 kgf.m, 13.7 - 17.4 lb.ft)

    G13427658Courtesy of KIA MOTORS AMERICA, INC.
  7. Remove the surge tank stay mounting bolt (A).

    Tightening torque: 

    26.5 - 31.4 N.m (2.7 - 3.2 kgf.m, 19.5 - 23.1 lb.ft)

    G13427659Courtesy of KIA MOTORS AMERICA, INC.
  8. Disconnect the positive crankcase ventilation (PCV) hose (A).
    G13427660Courtesy of KIA MOTORS AMERICA, INC.
  9. Disconnect the brake vacuum hose (A).
    G13427661Courtesy of KIA MOTORS AMERICA, INC.
  10. Separate the electric throttle control (ETC) module.

    (Refer to Engine control/Fuel System - "ETC (ELECTRONIC THROTTLE CONTROL) SYSTEM ")

  11. Remove the surge tank (A).

    Tightening torque: 

    9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb.ft)

    G13427662Courtesy of KIA MOTORS AMERICA, INC.
  12. Install in the reverse order of removal.