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Home >> Kia >> 2021 >> Sorento EX, AWD >> Repair and Diagnosis >> Engine Mechanical >> Blowers, Superchargers & Turbochargers >> Intake And Exhaust System - 2.5T (VIN F) (Except HEV) >> Intercooler >> Repair Procedures >> Removal and Installation

Removal and Installation

  1. Disconnect the battery negative (-) terminal.
  2. Remove the air duct and air cleaner assembly.

    (Refer to Intake and Exhaust System - "AIR CLEANER ")

  3. Disconnect the intercooler inlet hose (A).
    G13664336Courtesy of KIA MOTORS AMERICA, INC.
  4. Disconnect the intercooler outlet hose (A).
    G13664337Courtesy of KIA MOTORS AMERICA, INC.

    Information 

    When disconnect the intercooler outlet hose, pull out the quick connector clamp (A) in the direction of the arrow as shown below.

    G13664338Courtesy of KIA MOTORS AMERICA, INC.
  5. Disconnect the cooling fan connector (A).
    G13664339Courtesy of KIA MOTORS AMERICA, INC.
  6. Disconnect the recirculation control valve (RCV) vacuum hose (A).
    G13664340Courtesy of KIA MOTORS AMERICA, INC.
  7. Disconnect the wiring hold clip (A).
    G13664341Courtesy of KIA MOTORS AMERICA, INC.
    G13664342Courtesy of KIA MOTORS AMERICA, INC.
  8. Remove the front bumper assembly.

    (Refer to Body (Interior and Exterior) - "FRONT BUMPER ASSEMBLY ")

  9. Remover the front bumper beam assembly.

    (Refer to Body (Interior and Exterior) - "FRONT BUMPER BEAM ASSEMBLY ")

  10. Remove the air intake shield (A).

    Tightening torque: 

    7.8 - 11.8 N.m (0.8 - 1.2 kgf.m, 5.8 - 8.7 lb.ft)

    G13664343Courtesy of KIA MOTORS AMERICA, INC.
  11. Remove the intercooler air guard (A).

    Tightening torque: 

    7.8 - 11.8 N.m (0.8 - 1.2 kgf.m, 5.8 - 8.7 lb.ft)

    G13664344Courtesy of KIA MOTORS AMERICA, INC.
  12. Remove the intercooler upper mounting bracket (A).

    Tightening torque: 

    7.8 - 11.8 N.m (0.8 - 1.2 kgf.m, 5.8 - 8.7 lb.ft)

    G13664345Courtesy of KIA MOTORS AMERICA, INC.
  13. Remove the intercooler (A) from the vehicle.
    G13664346Courtesy of KIA MOTORS AMERICA, INC.
  14. Install in the reverse order of removal.