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Drive Belt Tension Measurement And Adjustment

WARNING: This page is about a different variant/trim than selected.

Belt tension measurement 

Measure the belt tension using a mechanical tension gauge or a sonic tension meter.

Tension 

New Belt: 

980.7 - 1078.7 N.m (100.0 - 110.0 kgf.m, 723.3 - 795.6 lb.ft)

Used Belt: 

706.1 - 804.1 N.m (72.0 - 82.0 kgf.m, 520.8 - 593.1 lb.ft)

NOTE:
  • If the engine has run for 5 minutes or more, the belt tension must be adjusted as a used belt.
  • When installing the V-ribbed belt, all grooves on the pulley should be covered with belt ribs.
  • A loose belt causes slip noise.
  • Too tight belt cause bearing of alternator and water pump to damage.

Using a mechanical tension gauge 

  1. While pressing the handle (A) of the gauge, insert the belt (B) between pulley and pulley (or idler) into the gap between spindle (C) and hook (D).
    G13480242Courtesy of KIA MOTORS AMERICA, INC.
  2. After releasing the handle (A), read the value on the dial pointed by the indicator (B).
G13480243Courtesy of KIA MOTORS AMERICA, INC.

Using a sonic tension meter 

  1. Input the belt specifications into the tension meter.
    Belt type Location of measurement Input data
    M (Mass, g/m.rib) W (Width, rib) S (Span, mm)
    With A/C Crankshaft pulley to A/C compressor pulley 13.4 006.0 178.9
    Without A/C Idler to alternator pulley 13.4 006.0 Actual measurement value
    NOTE: Measurement of S (Span): Calculate average value after measuring the distance 3-4 times.
    G13480244Courtesy of KIA MOTORS AMERICA, INC.
    G13480245Courtesy of KIA MOTORS AMERICA, INC.
  2. Locate the microphone (B) close to the center of belt span (A) and bounce the belt by finger 2-3 times. Read the value on the display.

[With A/C] 

G13480246Courtesy of KIA MOTORS AMERICA, INC.

[Without A/C] 

G13480247Courtesy of KIA MOTORS AMERICA, INC.

If adjustment is necessary: 

  1. Loosen the mounting bolts (A).
  2. Tighten the adjusting bolt (B) clockwise in loosen tension; loosen the bolt counterclockwise in high tension.
    G13480248Courtesy of KIA MOTORS AMERICA, INC.
  3. Recheck tension of the belt.
  4. After adjusting tension, tighten the through bolts.

    Tightening torque 

    12 mm bolt:

    24.3 - 26.9 N.m (2.48 - 2.74 kgf.m, 17.9 - 19.8 lb.ft)

    [Part No: 11403-08407B] 

    12 mm bolt:

    26.9 - 32.4 N.m (2.7 - 3.3 kgf.m, 19.8 - 23.9 lb.ft)

    [Part No: 11405-08406K] 

    14 mm (0.55 in) bolt:

    29.4 - 41.2 N.m (3.0 - 4.2 kgf.m, 21.7 - 30.4 lb.ft)