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Home >> Kia >> 2021 >> Seltos S, FWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 17 (Dual Clutch Transmission Control System - 1.6L) >> Clutch Actuator & TCM Assembly >> Repair Procedures >> Removal

Repair Procedures: Removal

WARNING: This page is about a different variant/trim than selected.
  1. Remove the air cleaner assembly.

    (Refer to Engine Mechanical System - "AIR CLEANER ")

  2. Disconnect the TCM connector (A).

    Tightening torque: 

    9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb.ft)

    G13480855Courtesy of KIA MOTORS AMERICA, INC.
  3. Remove the ground (A) by loosening the bolts.

    Tightening torque: 

    9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb.ft)

    G13480856Courtesy of KIA MOTORS AMERICA, INC.
  4. Loosen the clutch actuator upper mounting bolts (A).

    Tightening torque: 

    19.6 - 26.5 N.m (2.0 - 2.7 kgf.m, 14.5 - 19.5 lb.ft)

    G13480857Courtesy of KIA MOTORS AMERICA, INC.
  5. Remove the under cover.

    (Refer to Engine Mechanical System - "ENGINE ROOM UNDER COVER ")

  6. Remove the vacuum pump.

    (Refer to Brake System - "VACUUM PUMP ")

  7. Remove the fork cover (A).

    Tightening torque: 

    3.9 - 5.9 N.m (0.4 - 0.6 kgf.m, 2.9 - 4.3 lb.ft, 34.7 - 52.1 lb.in)

    G13480858Courtesy of KIA MOTORS AMERICA, INC.
  8. Remove the starter mounting bolt (A) and transmission lower mounting bolt (B).

    Tightening torque: 

    1. 49.0 - 63.7 N.m (5.0 - 6.5 kgf.m, 36.2 - 47.0 lb.ft)
    2. 42.2 - 53.9 N.m (4.3 - 5.5 kgf.m, 31.1 - 39.8 lb.ft)
    G13480859Courtesy of KIA MOTORS AMERICA, INC.
  9. Fix the clutch engagement fork after installing special service tool (0K430-Q5100).
    G13480860Courtesy of KIA MOTORS AMERICA, INC.
  10. Remove the clutch actuator & TCM assembly (A) by loosening the mounting bolts.

    Tightening torque: 

    19.6 - 26.5 N.m (2.0 - 2.7 kgf.m, 14.5 - 19.5 lb.ft)

    G13480861Courtesy of KIA MOTORS AMERICA, INC.