LEMON Manuals: Even more car manuals for everyone
Home >> Kia >> 2020 >> Soul GT Line Turbo >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Cylinder Head Assembly - 1.6L >> CVVT & Camshaft >> Repair Procedures >> Installation

Repair Procedures: Installation

  1. Install the intake CVVT (A) to the intake camshaft.

    Tightening torque: 

    63.7 - 73.5 N.m (6.5 - 7.5 kgf.m, 47.0 - 54.2 lb.ft)

    G13280444Courtesy of KIA MOTORS AMERICA, INC.

    Information 

    When installing the CVVT bolt, hold the hexagonal portion (B) on the camshaft with a wrench to prevent the camshaft from rotating.

  2. Install the intake CVVT & camshaft (A), with the timing mark on the intake CVVT sprocket aligned with the mark (painted link) on the timing chain.
    G13280445Courtesy of KIA MOTORS AMERICA, INC.
  3. Install the exhaust CVVT (A), with the timing mark on the exhaust CVVT sprocket aligned with the mark (painted link) on the timing chain.
    G13280446Courtesy of KIA MOTORS AMERICA, INC.
  4. Install the exhaust camshaft (A) to the exhaust CVVT.

    Tightening torque: 

    63.7 - 73.5 N.m (6.5 - 7.5 kgf.m, 47.0 - 54.2 lb.ft)

    G13280447Courtesy of KIA MOTORS AMERICA, INC.
  5. Remove the pick from the service hole in the timing chain cover.
    G13280448Courtesy of KIA MOTORS AMERICA, INC.
  6. Check that each timing mark of the intake and exhaust CVVT sprockets is aligned as shown in the picture.
    G13280449Courtesy of KIA MOTORS AMERICA, INC.
  7. Tighten the bolt (A) to the service hole in the timing chain cover.

    Tightening torque: 

    27.5 - 30.4 N.m (2.8 - 3.1 kgf.m, 20.3 - 22.4 lb.ft)

    G13280450Courtesy of KIA MOTORS AMERICA, INC.
  8. Install the engine mounting support bracket.
    1. Install the engine mounting support bracket (A).

      Tightening torque 

      Nut (B):

      78.5 - 98.1 N.m (8.0 - 10.0 kgf.m, 57.9 - 72.3 lb.ft)

      Bolt and nuts (C):

      58.8 - 73.5 N.m (6.0 - 7.5 kgf.m, 43.4 - 54.2 lb.ft)

      G13280451Courtesy of KIA MOTORS AMERICA, INC.
    2. Install the engine ground cable (A).

      Tightening torque: 

      9.8 - 13.7 N.m (1.0 - 1.4 kgf.m, 7.2 - 10.1 lb - ft)

      G13280452Courtesy of KIA MOTORS AMERICA, INC.
    3. Remove the jack from the oil pan.
  9. Install the camshaft bearing caps (A) in the order shown in the picture and tighten the bolts to the specified torque.

    Tightening torque 

    M6 bolts:

    11.8 - 13.7 N.m (1.2 - 1.4 kgf.m, 8.7 - 10.1 lb.ft) 

    M8 bolts:

    18.6 - 22.6 N.m (1.9 - 2.3 kgf.m, 13.7 - 16.6 lb.ft)

    G13280453Courtesy of KIA MOTORS AMERICA, INC.
    Fig 1: Camshaft Bearing Caps Installation Sequence
    G13280454Courtesy of KIA MOTORS AMERICA, INC.
  10. Install the exhaust oil control valve (OCV) adaptor (A).

    Tightening torque: 

    9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb.ft)

    G13280455Courtesy of KIA MOTORS AMERICA, INC.
    NOTE: Check that the front camshaft bearing cap O - ring is properly seated in place when installing the OCV adaptor.
  11. Install the cylinder head cover.

    (Refer to Cylinder Head Assembly - "CYLINDER HEAD COVER ")

scientia non olet · About LEMON Manuals