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Home >> Kia >> 2020 >> Optima EX Premium >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 5 (Intake And Exhaust System - 2.4L (Except HEV)) >> Exhaust Manifold And Catalytic Converter >> Repair Procedures >> Removal And Installation

Removal And Installation

WARNING: This page is about a different variant/trim than selected.
  1. Remove the engine cover.

    (Refer to Engine and Transaxle Assembly - "ENGINE COVER ")

  2. Disconnect the battery negative terminal.
  3. Disconnect the front oxygen sensor connector (A) and the rear oxygen sensor connector (B).
    G12932450Courtesy of KIA MOTORS AMERICA, INC.
  4. Remove the front muffler.

    (Refer to Intake and Exhaust System - "MUFFLER ")

  5. Remove the heated oxygen sensor.

    (Refer to Engine Control/Fuel System - "HEATED OXYGEN SENSOR (HO2S) ")

  6. Remove the exhaust manifold heat protector (A).

    Tightening Torque: 

    7.8 - 11.8 N.m (0.8 - 1.2 kgf.m, 5.8 - 8.7 lb.ft)

    G12932451Courtesy of KIA MOTORS AMERICA, INC.
  7. Remove the exhaust manifold stay (A).

    Tightening Torque: 

    M8:

    18.6 - 27.5 N.m (1.9 - 2.8 kgf.m, 13.7 - 20.3 lb.ft)

    M10:

    51.9 - 57.8 N.m (5.3 - 5.9 kgf.m, 38.3 - 42.6 lb.ft)

    G12932452Courtesy of KIA MOTORS AMERICA, INC.
  8. Remove the exhaust manifold (A) with the gasket.

    Tightening Torque: 

    49.0 - 53.9 N.m (5.0 - 5.5 kgf.m, 36.2 - 39.8 lb.ft)

    G12932453Courtesy of KIA MOTORS AMERICA, INC.
    NOTE: When installing, replace with a new gasket.

    When installing the intake manifold, tighten the nuts with pre-torque first, and then tighten the nuts with specified torque in the sequence shown.

    Fig 1: Exhaust Manifold Nuts Tightening Sequence
    G12932454Courtesy of KIA MOTORS AMERICA, INC.
  9. Install in the reverse order of removal.