LEMON Manuals: Even more car manuals for everyone
Home >> Kia >> 2020 >> Optima EX Premium >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 3 (Engine Cooling System - 2.4L (Except HEV)) >> Water Temperature Control Assembly >> Repair Procedures >> Removal And Installation

Removal And Installation

WARNING: This page is about a different variant/trim than selected.
  1. Remove the engine cover.

    (Refer to Engine and Transaxle Assembly - "ENGINE ROOM UNDER COVER ")

  2. Drain the engine coolant so its level is below water temperature control assembly.

    (Refer to Cooling System - "COOLANT ")

  3. Remove the air cleaner assembly.

    (Refer to Intake and Exhaust System - "AIR CLEANER ")

  4. Remove the battery.

    (Engine Electrical System - "Battery")

  5. Disconnect the wiring connectors and harness clamps and remove the connector brackets around the water temperature control assembly.
    G12932259Courtesy of KIA MOTORS AMERICA, INC.
  6. Disconnect the radiator upper hose (A) and lower hose (B).
    G12932260Courtesy of KIA MOTORS AMERICA, INC.
  7. Disconnect the heater hoses (A).
    G12932261Courtesy of KIA MOTORS AMERICA, INC.
  8. Disconnect the throttle body coolant hoses (A) and the oil cooler hoses (B).
    G12932262Courtesy of KIA MOTORS AMERICA, INC.
  9. Remove the water temperature control assembly (A) with the water inlet pipe.

    Tightening Torque: 

    Nut: 18.6 - 23.5 N.m (1.9 - 2.4 kgf.m, 13.7 - 17.4 lb.ft)

    Bolt: 14.7 - 19.6 N.m (1.5 - 2.0 kgf.m, 10.8 - 14.5 lb.ft)

    G12932263Courtesy of KIA MOTORS AMERICA, INC.
    NOTE:
    • Install a new O-ring.
    • Clean surface on the O-ring and install the O-ring after wetting with water.
  10. Remove the water inlet pipe (A) from the water temperature control assembly.

    Tightening Torque: 

    9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb.ft)

    G12932264Courtesy of KIA MOTORS AMERICA, INC.
  11. Install in the reverse order of removal.
  12. Fill the engine coolant.

    (Refer to Cooling System - "COOLANT ")

  13. Start engine and check for leaks.