LEMON Manuals: Even more car manuals for everyone
Home >> Kia >> 2019 >> Sorento L >> Repair and Diagnosis >> Accessories & Equipment >> Gauges & Instrument Panels >> Crash Pad >> Cowl Cross Bar Assembly >> Repair Procedures >> Replacement

Repair Procedures: Replacement

CAUTION: Put on gloves to protect your hands.

Information 

  1. Remove the cowl top cover.

    (Refer to "COWL TOP COVER ")

  2. Remove the main crash pad assembly.

    (Refer to Crash Pad - "MAIN CRASH PAD ASSEMBLY ")

  3. Disconnect the steering column connectors.

    (Refer to Steering System - "STEERING COLUMN AND SHAFT ")

  4. Lower the steering column after loosening the mounting bolts.

    (Refer to Steering System - "STEERING COLUMN AND SHAFT ")

  5. Disconnect the photo sensor wiring fastener.
  6. Loosen the bolt and then separate the rear air duct (A).

    [LH] 

    G12858962Courtesy of KIA MOTORS AMERICA, INC.

    [RH] 

    G12858963Courtesy of KIA MOTORS AMERICA, INC.
  7. Loosen the nuts and then separate the rear air duct (A).
    G12858964Courtesy of KIA MOTORS AMERICA, INC.
  8. Disconnect the airbag control module (SRSCM) connector (A) and shift lever wiring connector (B).
    G12858965Courtesy of KIA MOTORS AMERICA, INC.
  9. Disconnect the connector (A) and the mounting clips in the front pillar.

    [Driver"s] 

    G12858966Courtesy of KIA MOTORS AMERICA, INC.

    [Passenger"s] 

    G12858967Courtesy of KIA MOTORS AMERICA, INC.
  10. Disconnect the LDC unit connector (A) and BCM unit connector (B).
    G12858968Courtesy of KIA MOTORS AMERICA, INC.
  11. Disconnect the AVM unit connector (A) and loosen the bolt (B).
    G12858969Courtesy of KIA MOTORS AMERICA, INC.
  12. Disconnect the passenger compartment junction box connectors (A).
    G12858970Courtesy of KIA MOTORS AMERICA, INC.
  13. Disconnect the BCM unit connectors (A).
    G12858971Courtesy of KIA MOTORS AMERICA, INC.
  14. Disconnect the multi box connectors (A).

    [Driver"s] 

    G12858972Courtesy of KIA MOTORS AMERICA, INC.

    [Passenger"s] 

    G12858973Courtesy of KIA MOTORS AMERICA, INC.
  15. Remove the air duct (A) and disconnect the smart key unit connector (B), and evaporator core sensor (C).
    G12858974Courtesy of KIA MOTORS AMERICA, INC.
  16. Disconnect the heater and blower unit connector.

    [Driver"s] 

    1. Disconnect the mode actuator (A) and temperature actuator (B).
    G12858975Courtesy of KIA MOTORS AMERICA, INC.

    [Passenger"s] 

    1. Disconnect the temperature actuator (A), cluster ionizer (B) and resistor connector (C).
      G12858976Courtesy of KIA MOTORS AMERICA, INC.
    2. Disconnect the intake actuator connector (A).
      G12858977Courtesy of KIA MOTORS AMERICA, INC.
    3. Disconnect the blower motor connector (A).
    G12858978Courtesy of KIA MOTORS AMERICA, INC.
  17. After loosening the mounting bolts and nuts, then remove the cowl cross bar assembly (A).
    G12858979Courtesy of KIA MOTORS AMERICA, INC.
  18. Install in the reverse order of removal.

    Information 

    • Make sure the crash pad fits onto the guide pins correctly.
    • Before tightening the bolts, make sure the crash pad wire harnesses are not pinched.
    • Make sure the connectors are plugged in properly, and the antenna lead is connected properly.
    • Enter the anti-theft code for the radio, then enter the customer's radio station presets.