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Home >> Kia >> 2019 >> Optima EX >> Repair and Diagnosis >> Accessories & Equipment >> Gauges & Instrument Panels >> Crash Pad (Except HEV) >> Cowl Cross Bar Assembly >> Repair Procedures >> Replacement

Repair Procedures: Replacement

CAUTION: Put on gloves to protect your hands.

Information 

  1. Remove the cowl top cover.

    (Refer to "COWL TOP COVER ")

  2. Remove the main crash pad assembly.

    (Refer to Crash Pad - "MAIN CRASH PAD ASSEMBLY ")

  3. Remove the cowl side trim.

    (Refer to Interior Trim - "COWL SIDE TRIM ")

  4. Remove the front door scuff trim.

    (Refer to Interior Trim - "COWL SIDE TRIM ")

  5. Disconnect the steering column connectors.

    (Refer to Steering System - "STEERING COLUMN AND SHAFT ")

  6. Lower the steering column after loosening the mounting bolts.

    (Refer to Steering System - "STEERING COLUMN AND SHAFT ")

  7. Remove the accel pedal.

    (Refer to Engine Control/Fuel System - "ACCELERATOR POSITION SENSOR (APS) ")

  8. Separate the floor carpet (A) to obtain space for removing the rear heating duct.

    [Driver's] 

    G12919977Courtesy of KIA MOTORS AMERICA, INC.

    [Passenger's] 

    G12919978Courtesy of KIA MOTORS AMERICA, INC.
  9. Detach the mounting clip and then remove the rear heating duct (A).

    [Driver's] 

    G12919979Courtesy of KIA MOTORS AMERICA, INC.

    [Passenger's] 

    G12919980Courtesy of KIA MOTORS AMERICA, INC.
  10. Disconnect the connector (A) and the mounting clips in the front pillar.

    [Driver's] 

    G12919981Courtesy of KIA MOTORS AMERICA, INC.

    [Passenger's] 

    G12919982Courtesy of KIA MOTORS AMERICA, INC.
  11. Disconnect the multi box connectors (A).

    [Driver's] 

    G12919983Courtesy of KIA MOTORS AMERICA, INC.

    [Passenger's] 

    G12919984Courtesy of KIA MOTORS AMERICA, INC.
  12. Disconnect the passenger compartment junction box connectors (A).
    G12919985Courtesy of KIA MOTORS AMERICA, INC.
  13. Disconnect the airbag control module connector (A).
    G12919986Courtesy of KIA MOTORS AMERICA, INC.
  14. Disconnect the mode actuator (A), AFLS unit (B), temperature actuator (C) connectors.

    [Driver's] 

    G12919987Courtesy of KIA MOTORS AMERICA, INC.
  15. Disconnect the auto defogging connector (A).
    G12919988Courtesy of KIA MOTORS AMERICA, INC.
  16. Disconnect the temperature actuator (A), FET (B), evaporator temperature sensor (C) connectors.

    [Passenger's] 

    G12919989Courtesy of KIA MOTORS AMERICA, INC.
  17. Disconnect the intake actuator connector (A).
    G12919990Courtesy of KIA MOTORS AMERICA, INC.
  18. Disconnect the blower motor connector (A).
    G12919991Courtesy of KIA MOTORS AMERICA, INC.
  19. Loosen the cowl cross bar mounting bolts (A).
    G12919992Courtesy of KIA MOTORS AMERICA, INC.
  20. Remove the cowl cross bar mounting bolt cap (A).
    G12919993Courtesy of KIA MOTORS AMERICA, INC.
  21. Remove the cowl cross bar assembly (A) after loosening the mounting bolts & nuts.

    [Driver's] 

    G12919994Courtesy of KIA MOTORS AMERICA, INC.

    [Passenger's] 

    G12919995Courtesy of KIA MOTORS AMERICA, INC.
  22. Install in the reverse order of removal.

    Information 

    • Make sure the connector are connected in properly.
    • Replace any damaged clips.