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Home >> Kia >> 2019 >> K900 >> Repair and Diagnosis >> Accessories & Equipment >> Gauges & Instrument Panels >> Crash Pad >> Cowl Cross Bar Assembly >> Repair Procedures >> Replacement

Repair Procedures: Replacement

CAUTION:
  • Put on gloves to prevent hand injuries.
NOTE:
  • When removing with a flat-tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components.
  • When removing the interior trim pieces, use a plastic panel removal tool not to damage the surface.
  • Take care not to bend or scratch the trim and panels.
  1. Disconnect the negative (-) battery terminal.
  2. Remove the main crash pad assembly.

    (Refer to Crash Pad - "MAIN CRASH PAD ASSEMBLY ")

  3. Remove the cowl side trim.

    (Refer to Interior Trim - "COWL SIDE TRIM ")

  4. Disconnect the multi box connectors (A).

    [Driver's] 

    G13128113Courtesy of KIA MOTORS AMERICA, INC.

    [Passenger's] 

    G13128114Courtesy of KIA MOTORS AMERICA, INC.
  5. Disconnect the connector (A) and the mounting wiring fasteners in the front pillar.

    [Driver's] 

    G13128115Courtesy of KIA MOTORS AMERICA, INC.

    [Passenger's] 

    G13128116Courtesy of KIA MOTORS AMERICA, INC.
  6. Disconnect the passenger compartment junction box connectors (A).
    G13128117Courtesy of KIA MOTORS AMERICA, INC.
  7. Disconnect the parking actuator connector (A).
    G13128118Courtesy of KIA MOTORS AMERICA, INC.
  8. Disconnect the AVN cable (A).
    G13128119Courtesy of KIA MOTORS AMERICA, INC.
  9. Disconnect the air bag connector (A).
    G13128120Courtesy of KIA MOTORS AMERICA, INC.
  10. Disconnect the blower motor connector (A).
    G13128121Courtesy of KIA MOTORS AMERICA, INC.
  11. Disconnect the heater and blower unit connector.
    1. Console temperature actuator
    2. Console mode actuator
    3. Console ON/OFF actuator
      G13128122Courtesy of KIA MOTORS AMERICA, INC.
    4. Auto defogging actuator
    5. Driver's mode actuator
    6. Driver's temperature control actuator
      G13128123Courtesy of KIA MOTORS AMERICA, INC.
    7. Passenger's mode actuator
    8. Passenger's temperature control actuator
      G13128124Courtesy of KIA MOTORS AMERICA, INC.
    9. Intake actuator
    10. Cluster ionizer
    G13128125Courtesy of KIA MOTORS AMERICA, INC.
  12. Disconnect the heater controller unit connector (A).
    G13128126Courtesy of KIA MOTORS AMERICA, INC.
  13. Disconnect the power mosfet connector (A).
    G13128127Courtesy of KIA MOTORS AMERICA, INC.
  14. Disconnect the evaporator temperature sensor connector (A).
    G13128128Courtesy of KIA MOTORS AMERICA, INC.
  15. Disconnect the integrated body control unit connector (A).
    G13128129Courtesy of KIA MOTORS AMERICA, INC.
  16. After loosening the mounting nuts, remove the IBU (A).
    G13128130Courtesy of KIA MOTORS AMERICA, INC.
  17. Lower the steering column after loosening the mounting bolts.

    (Refer to Steering System - "STEERING COLUMN AND SHAFT ")

  18. Loosen the cowl cross bar mounting bolts (A).

    Tightening torque: 

    16.7 - 25.5 N.m (1.7 - 2.6 Kgf.m, 12.3 - 18.8 lb.ft)

    G13128131Courtesy of KIA MOTORS AMERICA, INC.
  19. Loosen the cowl cross bar lower mounting bolts (A, B).

    Tightening torque: 

    16.7 - 25.5 N.m (1.7 - 2.6 Kgf.m, 12.3 - 18.8 lb.ft)

    G13128132Courtesy of KIA MOTORS AMERICA, INC.
    G13128133Courtesy of KIA MOTORS AMERICA, INC.
  20. Remove the cowl top cover.

    (Refer to "COWL TOP COVER ")

  21. Loosen the engine room cowl cross bar assembly mounting bolts (A).

    Tightening torque: 

    16.7 - 25.5 N.m (1.7 - 2.6 Kgf.m, 12.3 - 18.8 lb.ft)

    G13128134Courtesy of KIA MOTORS AMERICA, INC.
  22. After loosening the nuts (A) and bolts (B), remove the cowl cross bar.
    G13128135Courtesy of KIA MOTORS AMERICA, INC.
  23. Remove the various wiring and fuse boxes from the cowl cross bar.
    G13128136Courtesy of KIA MOTORS AMERICA, INC.
  24. To install, reverse the removal procedure.

    Information 

    • Make sure the crash pad fits onto the guide pins correctly.
    • Before tightening the bolts, make sure the crash pad wire harnesses are not pinched.
    • Make sure the connectors are plugged in properly, and the antenna lead is connected properly.
    • Enter the anti-theft code for the radio, then enter the customer's radio station presets.
    • Make sure that each of the assembly components operates properly.
    • Replace any damaged clips (pin-type retainers).