LEMON Manuals: Even more car manuals for everyone
Home >> Kia >> 2016 >> Rio EX, 4D Hatchback >> Repair and Diagnosis >> Accessories & Equipment >> Gauges & Instrument Panels >> Interior Trim & Windshield Glass >> Crash Pad >> Repair Procedures >> Replacement >> Cowl Cross Bar Replacement

Cowl Cross Bar Replacement

CAUTION:
  • A plastic trim tool is recommended, but if prying with a screwdriver, wrap it with protective tape, and apply protective tape around the related parts, to prevent damage.
  • Take care not to bend or scratch the trim and panels.
  • Put on gloves to protect your hands.
  1. Remove the following items:
  2. Disconnect the blower unit connectors.

    (Refer to "AIR CONDITIONING SYSTEM , HEATER , BLOWER ")

  3. Disconnect the multi box connectors (A).

    [Driver's] 

    Fig 1: Locating Multi Box Connectors (Driver's)
    G11846299Courtesy of KIA MOTORS AMERICA, INC.

    [Passenger's] 

    Fig 2: Locating Multi Box Connectors (Passenger's)
    G11846300Courtesy of KIA MOTORS AMERICA, INC.
  4. Disconnect the passenger compartment junction box connectors (A).
    Fig 3: Locating Passenger Compartment Junction Box Connectors
    G11846301Courtesy of KIA MOTORS AMERICA, INC.
  5. Disconnect the airbag control module (SRSCM) connectors (A).
    Fig 4: Locating Airbag Control Module Connectors
    G11846302Courtesy of KIA MOTORS AMERICA, INC.
  6. After loosening the mounting bolts and nuts, then remove the cowl cross bar assembly (A).
    Fig 5: Locating Cowl Cross Bar Assembly With Mounting Bolts And Nuts
    G11846303Courtesy of KIA MOTORS AMERICA, INC.
  7. Installation is the reverse of removal.
    NOTE:
    • Make sure the connectors are connected in properly.
    • Replace any damaged clips.