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Home >> Kia >> 2016 >> Optima SX Limited >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 88 (Fuel Delivery System - 1.6L - Optima (Except HEV)) >> Fuel Line >> Repair Procedures >> Removal >> Low Pressure Fuel Line [High Pressure Fuel Pump ↔ Fuel Tank]

Low Pressure Fuel Line [High Pressure Fuel Pump ↔ Fuel Tank]

WARNING: This page is about a different variant/trim than selected.
  1. Release the residual pressure in fuel line.

    (Refer to the Fuel Delivery System - "RELEASE RESIDUAL PRESSURE IN FUEL LINE ")

  2. Turn the ignition switch OFF and disconnect the battery negative (-) terminal.
  3. Remove the battery.

    (Refer to Engine Electrical System - "BATTERY ")

  4. Remove the air cleaner.

    (Refer to Engine Mechanical System - "AIR CLEANER ")

  5. Disconnect the low pressure fuel line quick-connector (A).
    Fig 1: Disconnecting Low Pressure Fuel Line Quick-Connector
    G11823615Courtesy of KIA MOTORS AMERICA, INC.
    NOTE: Open the clamp cover (B) before disconnect the quick connector. (If the clip is applied)
    Fig 2: Locating Clamp Cover
    G11823616Courtesy of KIA MOTORS AMERICA, INC.
    CAUTION: When removing the quick-connector with the clip removing tool (A), be careful not to damage the plastic clip (B).
    If the clip is damaged, fuel line leak can be occurred due to a bad connection.
    Fig 3: Removing Quick-Connector With Clip Removing Tool
    G11823617Courtesy of KIA MOTORS AMERICA, INC.
  6. Disconnect the vapor hose (A).
    Fig 4: Disconnecting Vapor Hose
    G11823618Courtesy of KIA MOTORS AMERICA, INC.
  7. Remove the center muffler assembly.

    (Refer to Engine Mechanical System - "MUFFLER ")

  8. Remove the fuel tank.

    (Fuel Delivery System - "FUEL TANK ")

  9. Remove the front sub frame.

    (Refer to Suspension System - "SUB FRAME ")

  10. Remove the under cover [LH] (A) after loosening the mounting nuts.
    Fig 5: Locating Under Cover (LH)
    G11823619Courtesy of KIA MOTORS AMERICA, INC.
  11. Remove the fuel line (A) after loosening the mounting bolts and bracket.
Fig 6: Removing Fuel Line
G11823620Courtesy of KIA MOTORS AMERICA, INC.