Removal And Installation

Disconnect the battery terminals.
Remove the air duct (A).

Fig 1: Air Duct Location
Courtesy of KIA MOTORS AMERICA, INC.
Disconnect the intercooler inlet hose (A).
Tightening Torque

4.9 ~ 6.9 N.m (0.5 ~ 0.7 kgf.m, 3.6 ~ 5.1 lb-ft)

Fig 2: Intercooler Inlet Hose
Courtesy of KIA MOTORS AMERICA, INC.
Lift the vehicle.
Remove the engine room under cover (A, B).
Tightening Torque

9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)

Fig 3: Engine Room Under Covers
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Remove the front bumper. (Refer to FRONT BUMPER )
Remove the intercooler upper mounting bracket (A).
Tightening Torque

4.9 ~ 5.9 N.m (0.4 ~ 0.6 kgf.m, 3.6 ~ 4.3 lb-ft)

Fig 4: Intercooler Upper Mounting Bracket
Courtesy of KIA MOTORS AMERICA, INC.
Disconnect the intercooler outlet hose (A).

Fig 5: Intercooler Outlet Hose
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Remove the air guide (A) after loosening the bolts.
Air Guide Bolts Tightening Torque:

4.9 ~ 7.8 N.m (0.5 ~ 0.8 kgf.m, 3.6 ~ 5.8 lb-ft)

Fig 6: Air Guide Location
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Remove the intercooler (A).

Fig 7: Removing Intercooler (1 Of 2)
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Fig 8: Removing Intercooler (2 Of 2)
Courtesy of KIA MOTORS AMERICA, INC.
Installation is reverse of removal.