Repair procedures: Inspection: Notes

Check point (Warning indicator)

NO	Ref Symbol	Color	Name	Signal Input	Signal Control (Unit/Sensor)	Check Point
1	Courtesy of KIA MOTORS AMERICA, INC.	Green	Turn Left	C-CAN	BCM	CAN line failure
2	Courtesy of KIA MOTORS AMERICA, INC.	Green	Turn Right	C-CAN	BCM	CAN line failure
3	Courtesy of KIA MOTORS AMERICA, INC.	Green	Front Fog	C-CAN	BCM	CAN line failure
4	Courtesy of KIA MOTORS AMERICA, INC.	Yellow	Rear Fog	C-CAN	BCM	CAN line failure
5	Courtesy of KIA MOTORS AMERICA, INC.	Blue	High Beam	C-CAN	BCM	CAN line failure
6	Courtesy of KIA MOTORS AMERICA, INC.	Green	Low Beam	C-CAN	BCM	CAN Line failure
7	Courtesy of KIA MOTORS AMERICA, INC.	Green	Tail Lamp	C-CAN	BCM	CAN Line failure
8	Courtesy of KIA MOTORS AMERICA, INC.	Green	Cruise	C-CAN	EMS	CAN line failure
9	Courtesy of KIA MOTORS AMERICA, INC.	Green	SET	C-CAN	EMS	CAN line failure
10	Courtesy of KIA MOTORS AMERICA, INC.	Red	Seat Belt	C-CAN	BCM	CAN line failure
11	Courtesy of KIA MOTORS AMERICA, INC.	Red	Air Bag	C-CAN	ACU	CAN line failure
12	Courtesy of KIA MOTORS AMERICA, INC.	Yellow	Trunk Open	C-CAN	BCM	CAN line failure
13	Courtesy of KIA MOTORS AMERICA, INC.	Red	Door Open	C-CAN	BCM	CAN line failure
14	Courtesy of KIA MOTORS AMERICA, INC.	Red	High Temperature (SVX only)	C-CAN	EMS	CAN line failure
15	Courtesy of KIA MOTORS AMERICA, INC.	Yellow	Immobilizer	C-CAN Hardware	SMK	CAN line failure Wiring failure
16	Courtesy of KIA MOTORS AMERICA, INC.	Yellow	ABS	C-CAN	ESC	CAN line failure
17	Courtesy of KIA MOTORS AMERICA, INC.	Red	Key out (STD only)	C-CAN	SMK	CAN line failure
18	Courtesy of KIA MOTORS AMERICA, INC.	Yellow	ESC	C-CAN	ESC	CAN line failure
19	Courtesy of KIA MOTORS AMERICA, INC.	Yellow	ESC OFF	C-CAN	ESC	CAN line failure
20	Courtesy of KIA MOTORS AMERICA, INC.	Yellow	TPMS (Tread & Fail)	C-CAN	TPMS	CAN line failure
21	Courtesy of KIA MOTORS AMERICA, INC.	Yellow	Fuel Low	Hardware	Fuel Sender	Fuel sender failure Wiring failure
22	Courtesy of KIA MOTORS AMERICA, INC.	Red	Parking Brake	C-CAN	BCM TCS EBB	CAN line failure
23	Courtesy of KIA MOTORS AMERICA, INC.	Red	Oil Pressure	Hardware	Oil Pressure Sensor	Wiring failure
24	Courtesy of KIA MOTORS AMERICA, INC.	Yellow	Check fuel cap	C-CAN	EMS	CAN line failure
25	Courtesy of KIA MOTORS AMERICA, INC.	Red	Battery Charge	Hardware	Battery Sensor	Wiring failure
26	Courtesy of KIA MOTORS AMERICA, INC.	Yellow	Check Engine	C-CAN	EMS	CAN line failure
27	Courtesy of KIA MOTORS AMERICA, INC.	Yellow	Low Washer	Hardware	Water Level Sensor	Wiring failure
28	Courtesy of KIA MOTORS AMERICA, INC.	Green	Active ECO	Hardware	ECO ON/OFF Switch	Switch failure Wiring failure
29	Courtesy of KIA MOTORS AMERICA, INC.	Yellow	Panorama sunroof open	Hardware	Panorama sunroof switch	Wiring failure
30	Courtesy of KIA MOTORS AMERICA, INC.	Red	MDPS	C-CAN	MDPS	MDPS unit failure CAN line failure
31	Courtesy of KIA MOTORS AMERICA, INC.	Green	Auto Stop	C-CAN	EMS	CAN line failure
31	Courtesy of KIA MOTORS AMERICA, INC.	Yellow	Auto Stop	C-CAN	EMS	CAN line failure
32	Courtesy of KIA MOTORS AMERICA, INC.	White	Normal	C-CAN	MDPS	CAN line failure
33	Courtesy of KIA MOTORS AMERICA, INC.	Amber	Sport	C-CAN	MDPS	CAN line failure
34	Courtesy of KIA MOTORS AMERICA, INC.	Green	Comfort	C-CAN	MDPS	CAN line failure

Check point (Gauge)

No.	Name	Signal Input	Signal Control (Unit/Sensor)	Check Point
1	Speedometer	C-CAN (A/T), Hardware (M/T)	TCU (A/T), Vehicle speed sensor (M/T)	CAN Line failure (A/T) Wiring failure (M/T)
2	Tachometer	C-CAN	EMS	CAN Line failure
3	Cooling water temperature	C-CAN	EMS	CAN Line failure
4	Fuel	Hardware	Fuel sender	Fuel sender failure Wiring failure
5	Shift indicator	C-CAN	TCU	CAN Line failure

Check the specified value of cluster connector in specified condition.

No.	Description	Input/Output	Communication	Value (V)	Specified conditions
A1	Ground signal 3	Input	Hardware	~1	Always
A2	Illumination output (-)	Output	Hardware	~ 1	Always
A3	Rheostat up switch input	Input	Hardware	~ 2.7	IGN switch ON, Illumination UP
A4	Rheostat down switch input	Input	Hardware	~ 2.7	IGN switch ON, Illumination DOWN
A5	Detent output	Output	Hardware	6 ~ 15	IGN ON & rheostat up to max position
A6	P output	Output	Hardware	6 ~ 15	IGN ON & shift the lever in P
A7	R output	Output	Hardware	6 ~ 15	IGN ON & shift the lever in R
A8	N output	Output	Hardware	6 ~ 15	IGN ON & shift the lever in N
A9	D output	Output	Hardware	6 ~ 15	IGN ON & shift the lever in D
A10	S output	Output	Hardware	6 ~ 15	IGN ON & shift the lever in S
A11	ALT L output	Output	Hardware	~ 2.7	IGN switch ON, warning lamp ON
A12	ALT L input (-) (Battery charge)	Input	Hardware	~ 1.5	IGN switch ON, charge switch ON
A13	-
A14	Fuel sender (+) input	Input	Hardware	~ 1.3	Gauge is FULL
A14	Fuel sender (+) input	Input	Hardware	7.68 ~	Gauge is EMPTY
A15	Airbag (+) input	Input	CAN	-
A16	Fuel sender (-) input	Input	Hardware	~ 1	Always
A17	Immobilizer input	Input	Hardware	~ 1	IGN switch ON, warning lamp ON
A18	Speed output (4P output)	Output	Hardware	~ 1.2	IGN switch ON, vehicle speed over 1KM/H
A19	LDC (Battery (+)) input	Input	Hardware		IGN Switch ON
A20	Tail lamp input (Illumination (+))	Input	Hardware	9 ~ 16	Tail lamp switch ON
A21	Trip switch (-) input	Input	Hardware	~ 1	Always
A22	Trip switch 1 (+) input (Trip button)	Input	Hardware	Trip switch input power	IGN switch ON & control the trip switch
A23	Trip switch 2 (+) input (Cruise button)	Input	Hardware	Trip switch input power	IGN switch ON & control the trip switch
A24	Speed input (-)	Input	Hardware		IGN Switch ON
A25	-
A26	Low washer level input (-)	Input	Hardware	~ 2.7	IGN ON & warning lamp turn ON
A27	Oil pressure switch input (-)	Input	Hardware	~ 2.7	IGN switch ON, warning lamp ON
A28	-
A29	-
A30	-
A31	-
A32	C CAN high	Input	CAN	-
A33	C CAN low	Input	CAN	-
A34	-
A35	-
A36	Active ECO switch input	Input	Hardware	~ 2.7	IGN switch ON, ACTIVE ECO switch ON, warning lamp ON
A37	Ground signal 1	Input	Hardware	~ 1	Always
A38	R input (M/T)	Input	Hardware	9 ~ 16	IGN switch ON
A39	Ignition 1	Input	Hardware	9 ~ 16	IGN switch ON
A40	Battery (+)	Input	Hardware	9 ~ 16	Always

Communication information with another units.

Transmission	Reception	Communication	Remarks
Cluster	BCM	C-CAN	Fuel supply signal Instantaneous fuel consumption LFW lamp ON signal Vehicle setting Illumination setting
Cluster	EMS	C-CAN	Active ECO mode
Cluster	MDPS	C-CAN	Flex steering switch
Cluster	ACU	C-CAN	Air bag
ACU	Cluster	CAN	Air bag warning control
BCM	Cluster	CAN	Hood warning
FATC	Cluster	CAN	Outside temperature
EMS	Cluster	CAN	Tachometer control Temperature gauge control Engine warning symbol, CRUISE, SET warning control, GSI (Gear Shift Indicator)
ESC	Cluster	CAN	Warning control
BCM	Cluster	CAN	Vehicle setting control Warning and buzzer indicate, PAS control
SMK	Cluster	CAN	Smart key indicate
TCS	Cluster	CAN	ESC OFF switch information
TCU	Cluster	CAN	Shift lever information (AT)
TPMS	Cluster	CAN	TPMS information

The other information about the cluster
1. USM (User Setting Mode)
  1. USM is set using the steering wheel remote control button.
  2. IMS seat, IMS steering, auto door lock/unlock, head lamp escort, welcome light, welcome sound and triple turn signal lamp are controlled.
2. USM setting procedure
  1. Send the USM value to the BCM
  2. BCM send the setting value to the each module through CAN.
  3. Each modules send the setting complete value to BCM.
  4. BCM send the final setting value to cluster through CAN.