LEMON Manuals: Even more car manuals for everyone
Home >> Kia >> 2012 >> Optima Hybrid >> Repair and Diagnosis >> Accessories & Equipment >> Gauges & Instrument Panels >> Interior Trim & Glass - HEV >> Windshield Glass >> Repair procedures >> Replacement >> Removal

Repair procedures: Replacement: Removal

NOTE:
  • Put on gloves to protect your hands.
  • Use seat covers to avoid damaging any surfaces.
  1. Remove the following items.
    1. Front pillar trim

      (Refer to the BD group - "INTERIOR TRIM ")

    2. ECM mirror

      (Refer to the "MIRROR ")

    3. Rain sensor

      (Refer to the "RAIN SENSOR ")

    4. Windshield wiper arm

      (Refer to the "COWL TOP COVER ")

    5. Cowl top cover

      (Refer to the "COWL TOP COVER ")

    6. Windshield glass deicer connector

      (Refer to the "WINDSHIELD DEICER SWITCH ")

  2. Using a screwdriver or remover, remove the windshield side molding (A).
    Fig 1: Identifying Windshield Side Molding
    G08313159Courtesy of KIA MOTORS AMERICA, INC.
  3. Cut out the windshield sealant using the sealant cutting tool (09861-31100).
    Fig 2: Cutting Out Windshield Sealant Using Sealant Cutting Tool
    G08313160Courtesy of KIA MOTORS AMERICA, INC.
    NOTE:
    • Do not scrape down to the painted surface of the body; damaged paint will interfere with proper bonding.
    • Remove the rubber dam and from the body.
    • Mask off surrounding surfaces before painting.
  4. Remove the windshield glass (B) carefully using the glass holder (A).
    Fig 3: Removing Windshield Glass Using Glass Holder
    G08313161Courtesy of KIA MOTORS AMERICA, INC.
scientia non olet · About LEMON Manuals