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Home >> Kia >> 2012 >> Optima Hybrid >> Repair and Diagnosis >> Accessories & Equipment >> Gauges & Instrument Panels >> Interior Trim & Glass - HEV >> Crash Pad >> Repair procedures >> Replacement >> Cowl Cross Bar Replacement

Cowl Cross Bar Replacement

CAUTION:
  • When prying with a flat-tip screwdriver, wrap it with protective tape, and apply protective tape around the related parts, to prevent damage.
  • Put on gloves to protect your hands.
  1. Remove the following items.
    1. Front seat

      (Refer to the "FRONT SEAT ")

    2. Floor console assembly

      (Refer to the BD group - "CONSOLE ")

    3. Cowl top cover

      (Refer to the "COWL TOP COVER ")

    4. Cowl side trim

      (Refer to the BD group - "INTERIOR TRIM ")

    5. Main crash pad
  2. Disconnect the blower unit connectors. (Refer toBLOWER UNIT .
  3. Disconnect the multi box connectors.

    [Driver's] 

    Fig 1: Identifying Multi Box Connectors (Driver's)
    G08313114Courtesy of KIA MOTORS AMERICA, INC.
  4. Disconnect the multi box connectors.

    [Passenger's] 

    Fig 2: Identifying Multi Box Connectors (Passenger's)
    G08313115Courtesy of KIA MOTORS AMERICA, INC.
  5. Disconnect the passenger compartment junction box connectors.
    Fig 3: Identifying Passenger Compartment Junction Box Connectors
    G08313116Courtesy of KIA MOTORS AMERICA, INC.
  6. Disconnect the airbag control module (SRSCM) connectors (A).
    Fig 4: Identifying Airbag Control Module (SRSCM) Connectors
    G08313117Courtesy of KIA MOTORS AMERICA, INC.
  7. Disconnect the connector (A) and the mounting clips in the front pillar.

    [Driver's] 

    Fig 5: Identifying Airbag Control Module (SRSCM) Connectors (Driver's)
    G08313118Courtesy of KIA MOTORS AMERICA, INC.

    [Passenger's] 

    Fig 6: Identifying Airbag Control Module (SRSCM) Connectors (Passenger's)
    G08313119Courtesy of KIA MOTORS AMERICA, INC.
  8. Disconnect the buzzer connector (A).
    Fig 7: Identifying Buzzer Connector
    G08313120Courtesy of KIA MOTORS AMERICA, INC.
  9. After loosening the mounting nut and screw, then remove the body control module (BCM) (A).
    Fig 8: Identifying Body Control Module (BCM)
    G08313121Courtesy of KIA MOTORS AMERICA, INC.
  10. Disconnect the body control module (BCM) connectors (A).
    Fig 9: Identifying Body Control Module (BCM) Connectors
    G08313122Courtesy of KIA MOTORS AMERICA, INC.
  11. After loosening the mounting bolts and nuts, then remove the cowl cross bar assembly (A).
    Fig 10: Identifying Cowl Cross Bar Assembly And Mounting Bolts And Nuts
    G08313123Courtesy of KIA MOTORS AMERICA, INC.
  12. Installation is the reverse of removal.
    NOTE:
    • Make sure the connectors are connected in properly.
    • Replace any damaged clips.