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Home >> Kia >> 2009 >> Rio L4-1.6L >> Repair and Diagnosis >> Transmission and Drivetrain >> Clutch >> Clutch Hydraulic System >> Clutch Master Cylinder >> Service and Repair >> Removal and Replacement >> Repair Procedures

Repair Procedures










REMOVAL

1. Drain the clutch fluid through the bleed plug (A).




2. Remove clevis pin (A), split pin (cotter pin) (C) and washer (B).




3. Disconnect the clutch tube (A) (master cylinder side).




4. Remove the flexible hose(A) connected to brake reserve tank.




5. Remove the master cylinder mounting nut under the instrument panel.

Installation

1. Install the master cylinder under the instrument panel.

TORQUE :
9-14Nm (90 - 140 kgf.cm, 6.5 - 10 lb-ft)


2. Apply specified grease to the clevis pin(A) and washer(B).

Grease : SAE J310 NLGI NO.2





3. Connect the push rod(A) to the clutch pedal.




4. Connect the flexible hose of the brake reserve tank to the master cylinder.
5. Pour the brake fluid.
6. Connect the clutch tube to the master cylinder.

TORQUE :
13 - 17Nm (130 - 170 kgf.cm, 10 - 13 lb-ft)


7. Bleed the clutch system.