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Home >> Kia >> 2008 >> Rio Base, Automatic >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brake System >> Master Cylinder >> Removal

Master Cylinder: Removal

NOTE: Do not spill brake fluid on the vehicle; it may damage the paint; if brake fluid does contact the paint, wash it off immediately with water.
  1. Remove air cleaner mounting bolts (B) from the air cleaner mounting bracket and air cleaner body (A).
    Fig 1: Identifying Air Cleaner Body And Mounting Bolts
    G04863191Courtesy of KIA MOTORS AMERICA, INC.
  2. Disconnect the brake fluid level switch connector (A), and remove the reservoir cap (B).
    Fig 2: Identifying Brake Fluid Level Switch Connector Reservoir And Cap
    G04863192Courtesy of KIA MOTORS AMERICA, INC.
  3. Remove the brake fluid from the master cylinder reservoir (C) with a syringe.
  4. Disconnect the brake lines (A) from the master cylinder. To prevent spills, cover the hose joints with rags or shop towels.
    Fig 3: Brake Lines And Master Cylinder Mounting Nuts With Torque Specifications
    G04863193Courtesy of KIA MOTORS AMERICA, INC.
  5. Remove the master cylinder mounting nuts (B) and washers.
  6. Remove the master cylinder (C) from the brake booster. Be careful not to bend or damage the brake lines when removing the master cylinder.