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Service Adjustment Procedure: Caliper: Assembly

  1. Lubricate the piston seal with the pink grease and install it in the caliper. Install the piston seal.
    Fig 1: Lubricating Piston Seal
    G02705850
    Fig 2: Installing Piston Seal
    G02705851
  2. Lubricate the piston with brake fluid and partially install the piston. The dust boot groove must remain above the caliper bore.
    Fig 3: Installing Caliper Piston
    G02705852
  3. Lubricate the dust boot with the pink grease then install it on the piston.
    Fig 4: Lubricating Dust Boot
    G02705853
  4. Press the piston into the caliper until it bottoms in the bore.
  5. Install a new dust boot retaining ring.
    Fig 5: Installing New Dust Boot Retaining Ring
    G02705854
  6. Install the bleeder screw.
  7. Install the caliper bushings and new bushing seals.
  8. Lubricate the inside surface of the bushings with the pink grease contained in the overhaul kit. Do not allow the grease to enter the bushing bore.
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