Diagnostic Test
- CHECK FOR AN ACTIVE DTC WARNING:
On vehicles equipped with the high voltage system, you must thoroughly read and follow all High Voltage Safety procedures. In addition, before performing any diagnostic or service procedure near a high voltage component, you must perform the High Voltage Power Down. Failure to follow these instructions may result in possible serious or fatal injury.
Read the HIGH-VOLTAGE SAFETY PROCEDURES. Refer to HIGH VOLTAGE SAFETY PROCEDURES .
When the HIGH-VOLTAGE POWER-DOWN PROCEDURE is necessary. Refer to HIGH VOLTAGE POWER DOWN .
- With the scan tool, read DTCs and record on the repair order.
- Record the Environmental Data, Snap-Shot Data and any DTCs.
- With the scan tool, erase DTCs.
- Using the recorded Environmental Data and Snap-Shot Data, along with the When Monitored and Set Conditions above, operate the vehicle in the conditions that set the DTC.
- With the scan tool, read Integrated Dual Charge Module (IDCM) DTCs.
Did the DTC return?
Yes
- Go To 2
No
- Perform the TESTING FOR AN INTERMITTENT CONDITION diagnostic procedure. Refer to TESTING FOR AN INTERMITTENT CONDITION .
- CHECK THE (D284) CAN FD (+) CIRCUIT AND (D285) CAN FD (-) CIRCUITS FOR A SHORT TO VOLTAGE
- Turn the ignition off.
- Disconnect the IDCM harness connector containing the circuits being tested.
- Turn the ignition on.
- Measure voltage on the (D284) CAN FD (+) circuit at the IDCM harness connector.
- Measure voltage on the (D285) CAN FD (-) circuit at the IDCM harness connector.
Is the voltage above 2.5 Volts on the (D284) CAN FD (+) circuit or (D285) CAN FD (-) circuit?
Yes
- Repair the (D284) CAN FD (+) circuit or (D285) CAN FD (-) circuit for a short to voltage.
- Perform the INTEGRATED DUAL CHARGE MODULE (IDCM) VERIFICATION TEST. Refer to INTEGRATED DUAL CHARGE MODULE (IDCM) VERIFICATION TEST .
No
- Go To 3
- CHECK THE (D284) CAN FD (+) CIRCUIT AND (D285) CAN FD (-) CIRCUITS FOR AN OPEN
- Turn the ignition off.
- Disconnect the Hybrid Control Processor (HCP) Module harness connector containing the circuits being tested.
- Measure the resistance of the (D284) CAN FD (+) circuit between the IDCM harness connector and the HCP Module harness connector.
- Measure the resistance of the (D285) CAN FD (-) circuit between the IDCM harness connector and the HCP Module harness connector.
Is the resistance above 3.0 Ohms for the (D284) CAN FD (+) circuit or (D285) CAN FD (-) circuit?
Yes
- Repair the (D284) CAN FD (+) circuit or (D285) CAN FD (-) circuits for an open.
- Perform the INTEGRATED DUAL CHARGE MODULE (IDCM) VERIFICATION TEST. Refer to INTEGRATED DUAL CHARGE MODULE (IDCM) VERIFICATION TEST .
No
- Go To 4
- CHECK THE (D284) CAN FD (+) CIRCUIT AND (D285) CAN FD (-) CIRCUITS FOR A SHORT TO GROUND
- Check for continuity between ground and the (D284) CAN FD (+) circuit at the IDCM harness connector.
- Check for continuity between ground and the (D285) CAN FD (-) circuit at the IDCM harness connector.
Is there continuity between the (D284) CAN FD (+) circuit or (D285) CAN FD (-) circuit?
Yes
- Repair the (D284) CAN FD (+) circuit or (D285) CAN FD (-) circuits for a short to ground.
- Perform the INTEGRATED DUAL CHARGE MODULE (IDCM) VERIFICATION TEST. Refer to INTEGRATED DUAL CHARGE MODULE (IDCM) VERIFICATION TEST .
No
- Go To 5
- CHECK THE (D284) CAN FD (+) CIRCUIT AND (D285) CAN FD (-) CIRCUITS FOR A SHORT TOGETHER
- Check for continuity between the (D284) CAN FD (+) circuit and (D285) CAN FD (-) circuits at the IDCM harness connector.
Is there continuity between the (D284) CAN FD (+) circuit and (D285) CAN FD (-) circuits?
Yes
- Repair the (D284) CAN FD (+) circuit and (D285) CAN FD (-) circuits for a short together.
- Perform the INTEGRATED DUAL CHARGE MODULE (IDCM) VERIFICATION TEST. Refer to INTEGRATED DUAL CHARGE MODULE (IDCM) VERIFICATION TEST .
No
- Go To 6
- Check for continuity between the (D284) CAN FD (+) circuit and (D285) CAN FD (-) circuits at the IDCM harness connector.
- CHECK RELATED HARNESS CONNECTIONS
- Disconnect all 12 Volt IDCM harness connectors.
- Disconnect all related 12 Volt in-line harness connections (if equipped).
- Disconnect the related 12 Volt component harness connectors.
- Inspect 12 Volt harness connectors, component connectors, and all male and female terminals for the following conditions:
- Proper connector installation.
- Damaged connector locks.
- Corrosion.
- Other signs of water intrusion.
- Weather seal damage (if equipped).
- Bent terminals.
- Overheating due to a poor connection (terminal may be discolored due to excessive current draw).
- Terminals that have been pushed back into the connector cavity.
- Perform a terminal drag test on each connector terminal to verify proper terminal tension.
Repair any conditions that are found.
- Reconnect all IDCM harness connectors. Be certain that all harness connectors are fully seated and the connector locks are fully engaged.
- Reconnect all in-line harness connectors (if equipped). Be certain that all connectors are fully seated and the connector locks are fully engaged.
- Reconnect all related component harness connectors. Be certain that all connectors are fully seated and the connector locks are fully engaged.
- With the scan tool, erase DTCs.
- Using the recorded Environmental Data, along with the When Monitored and Set Conditions above, operate the vehicle in the conditions that set the DTC.
- With the scan tool, read IDCM DTCs.
Did the DTC return?
Yes
- Replace the Integrated Dual Charge Module (IDCM) in accordance with the Service Information. Refer to MODULES, HIGH VOLTAGE SYSTEM, REMOVAL AND INSTALLATION .
- Perform the INTEGRATED DUAL CHARGE MODULE (IDCM) VERIFICATION TEST. Refer to INTEGRATED DUAL CHARGE MODULE (IDCM) VERIFICATION TEST .
No
- The wiring or poor connection problem has been repaired.
- Perform the INTEGRATED DUAL CHARGE MODULE (IDCM) VERIFICATION TEST. Refer to INTEGRATED DUAL CHARGE MODULE (IDCM) VERIFICATION TEST .