Diagnostic Test
- CHECK FOR AN ACTIVE DTC WARNING:
On vehicles equipped with the high voltage system, you must thoroughly read and follow all High Voltage Safety procedures. In addition, before performing any diagnostic or service procedure near a high voltage component, you must perform the High Voltage Power Down. Failure to follow these instructions may result in possible serious or fatal injury.
Read the HIGH-VOLTAGE SAFETY PROCEDURES. Refer to HIGH VOLTAGE SAFETY PROCEDURES .
When the HIGH-VOLTAGE POWER-DOWN PROCEDURE is necessary. Refer to HIGH VOLTAGE POWER DOWN .
- With the scan tool, read DTCs and record on the repair order.
- Record the Environmental Data.
- With the scan tool, erase DTCs.NOTE:
This DTC cannot be erased unless the vehicle is operated over 8 mph (12.8 kph) for a short period of time.
- Using the recorded Environmental Data, along with the When Monitored and Set Conditions above, operate the vehicle in the conditions that set the DTC.
- With the scan tool, read Integrated Dual Charge Module (IDCM) DTCs.
Did the DTC return?
Yes
- Go To Next Step.
No
- Perform the TESTING FOR AN INTERMITTENT CONDITION diagnostic procedure. Refer to TESTING FOR AN INTERMITTENT CONDITION .
- CHECK ELECTRIC VEHICLE SUPPLY EQUIPMENT (EVSE) CHARGING CAPABILITY
- Connect the customers EVSE Charging Unit to the vehicle. Using the Scan Tool, Monitor the AC output and the Proximity Signal Value.
- If the customer's EVSE is not available, use a known good EVSE to perform this test.
Is the EVSE Charging Unit operating correctly?
Yes
- Advise the customer that the problem may be with their power source connection for the EVSE Charging Unit.
- Perform the INTEGRATED DUAL CHARGE MODULE (IDCM) VERIFICATION TEST. Refer to INTEGRATED DUAL CHARGE MODULE (IDCM) VERIFICATION TEST .
No
- Go To Next Step.
- CHECK THE (H328) CHARGING PORT PROXIMITY DETECTION SIGNAL CIRCUIT FOR AN OPEN
- Turn the ignition on.
- Using a multimeter, check the voltage of the (H328) Charging Port Proximity Detection Signal circuit at the Charge Port.
Is the measured voltage 4.9 volts or higher?
Yes
- Go To Next Step.
No
- Replace the Charge Port harness in accordance with the Service Information.
- Perform the INTEGRATED DUAL CHARGE MODULE (IDCM) VERIFICATION TEST. Refer to INTEGRATED DUAL CHARGE MODULE (IDCM) VERIFICATION TEST .
- CHECK THE IDCM FOR AN INTERNAL FAILURE
- Turn the Ignition on.
- Using a multimeter, back-probe and check the voltage on the (H328) Charging Port Proximity Detection Signal circuit at the IDCM C4 connector (IDCM side).
Is the measured voltage 4.9 volts or higher?
Yes
- Perform the TESTING FOR AN INTERMITTENT CONDITION diagnostic procedure. Refer to TESTING FOR AN INTERMITTENT CONDITION .
No
- Go To Next Step.
- CHECK RELATED HARNESS CONNECTIONS
- Disconnect all IDCM harness connectors.
- Disconnect all related in-line harness connections (if equipped).
- Disconnect the related component harness connectors.
- Inspect harness connectors, component connectors, and all male and female terminals for the following conditions:
- Proper connector installation.
- Damaged connector locks.
- Corrosion.
- Other signs of water intrusion.
- Weather seal damage (if equipped).
- Bent terminals.
- Overheating due to a poor connection (terminal may be discolored due to excessive current draw).
- Terminals that have been pushed back into the connector cavity.
- Perform a terminal drag test on each connector terminal to verify proper terminal tension.
Repair any conditions that are found.
- Reconnect all IDCM harness connectors. Be certain that all harness connectors are fully seated and the connector locks are fully engaged.
- Reconnect all in-line harness connectors (if equipped). Be certain that all connectors are fully seated and the connector locks are fully engaged.
- Reconnect all related component harness connectors. Be certain that all connectors are fully seated and the connector locks are fully engaged.
- With the scan tool, erase DTCs.
- Using the recorded Environmental Data, along with the When Monitored and Set Conditions above, operate the vehicle in the conditions that set the DTC.
- With the scan tool, read IDCM DTCs.
Did the DTC return?
Yes
- Replace the Integrated Dual Charge Module (IDCM) in accordance with the Service Information. Refer to MODULES, HIGH VOLTAGE SYSTEM, REMOVAL AND INSTALLATION .
- Perform the INTEGRATED DUAL CHARGE MODULE (IDCM) VERIFICATION TEST. Refer to INTEGRATED DUAL CHARGE MODULE (IDCM) VERIFICATION TEST .
No
- The wiring or poor connection problem has been repaired.
- Perform the INTEGRATED DUAL CHARGE MODULE (IDCM) VERIFICATION TEST. Refer to INTEGRATED DUAL CHARGE MODULE (IDCM) VERIFICATION TEST .