Diagnostic Test
- READ AND RECORD DTCS AND ENVIRONMENTAL DATA - ERASE DTCS AND CHECK FOR THE DTC TO RETURN
- With the scan tool, read DTCs in all Electronic Control Units (ECUs) and record on the repair order.
- With the scan tool, run a Vehicle Scan Report or record the Environmental Data.
- With the scan tool, erase DTCs.
- Turn the ignition off for at least 10.0 seconds.
- Turn the ignition on.
- Using the recorded Environmental Data and the When Monitored Conditions, operate the vehicle in the conditions that set the DTC.
- With the scan tool, read DTCs.
Did the DTC return?
Yes
- Go To Next Step.
No
- Perform the TESTING FOR AN INTERMITTENT CONDITION procedure. Refer to: TESTING FOR AN INTERMITTENT CONDITION .
- CHECK THE CONDITION OF THE TEMPERATURE SENSOR CONNECTOR AND TERMINALS
- Turn the ignition off.
- Check the temperature sensor, harness connector and terminals for improper installation, damage, and corrosion.
Were any problems found?
Yes
- Repair the connector and terminals as necessary.
- Perform the HVAC VERIFICATION TEST. Refer to: HVAC VERIFICATION TEST .
No
- Go To Next Step.
- CHECK THE TEMPERATURE SENSOR SIGNAL CIRCUIT VOLTAGE
- With the ignition off, disconnect the associated temperature sensor harness connector.
- Turn the ignition on.
- Measure the voltage of the Sensor Signal circuit.
Is the voltage above 4.7 volts?
Yes
- Go To 6
No
- Go To Next Step.
- ISOLATE AND CHECK THE TEMPERATURE SENSOR SIGNAL CIRCUIT FOR A SHORT TO GROUND
- The ignition must be off when checking a circuit for continuity to ground.
- Isolate the circuit by disconnecting the Electronic Control Unit (HVAC) and the component harness connectors containing the circuit being tested. Note: Use the wiring diagram as a guide to follow the path of the circuit. Check the disconnected connectors and related harnesses for damage, corrosion, and loose fitting terminals.
- Connect the negative lead of the Digital Volt-Ohm Meter (DVOM) to a known good ground.
- With the positive lead of the DVOM, probe the circuit being tested at the component harness connector and check for continuity between the circuit and ground.NOTE:
When back-probing a circuit at a harness connector, always use an appropriate back probing tool to prevent damage to the connector terminals.
Is there continuity between ground and the circuit being tested?
Yes
- Repair the circuit for a short to ground. Use the wiring diagram as a guide to trace the circuit and identify any in-line connectors that may help isolate the location of the short.
- Perform the HVAC VERIFICATION TEST. Refer to: HVAC VERIFICATION TEST .
No
- Go To Next Step.
- ISOLATE AND CHECK THE TEMPERATURE SENSOR SIGNAL CIRCUIT FOR A SHORT TO ANOTHER CIRCUIT AT THE HVAC MODULE HARNESS CONNECTOR
- The ignition must be off when performing a resistance check to find a short between circuits.
- Isolate the circuit by disconnecting the HVAC and the component harness connectors containing the circuit being tested. Note: Use the wiring diagram as a guide to follow the path of the circuit. Check the disconnected connectors and related harnesses for damage, corrosion, and loose fitting terminals.
- Connect one lead of the DVOM to the circuit being tested at the HVAC harness connector.
- With the other lead of the DVOM probe all other circuits at the HVAC harness connector.NOTE:
When back-probing a circuit at a harness connector, always use an appropriate back probing tool to prevent damage to the connector terminals.
Is there continuity between the circuit being tested and any other circuit?
Yes
- Repair the circuit for a short to another circuit. Use the wiring diagram as a guide to trace the circuits and look for any in-line connectors to help isolate the location of the short.
- Perform the HVAC VERIFICATION TEST. Refer to: HVAC VERIFICATION TEST .
No
- Go To 7
- REPLACE THE TEMPERATURE SENSOR
- Turn the ignition off.
- Replace the associated temperature sensor in accordance with the service information.
- Turn the ignition on.
- With the scan tool, erase DTCs.
- Turn the ignition off for 10 seconds.
- Turn the ignition on.
- Turn ON the Heated Seat.
- With the scan tool, read DTCs.
Did the DTC return?
Yes
- Go To Next Step.
No
- The new Temperature Sensor repaired the fault.
- Perform the HVAC VERIFICATION TEST. Refer to: HVAC VERIFICATION TEST .
- CHECK RELATED HARNESS CONNECTIONS
- Disconnect all HVAC Module harness connectors.
- Disconnect all related in-line harness connections (if equipped).
- Disconnect the related component harness connectors.
- Inspect harness connectors, component connectors, and all male and female terminals for the following conditions:
- Proper connector installation.
- Damaged connector locks.
- Corrosion.
- Other signs of water intrusion.
- Weather seal damage (if equipped).
- Bent terminals.
- Overheating due to a poor connection (terminal may be discolored due to excessive current draw).
- Terminals that have been pushed back into the connector cavity.
- Perform a terminal drag test on each connector terminal to verify proper terminal tension.
Repair any conditions that are found.
- Reconnect all HVAC Module harness connectors. Be certain that all harness connectors are fully seated and the connector locks are fully engaged.
- Reconnect all in-line harness connectors (if equipped). Be certain that all connectors are fully seated and the connector locks are fully engaged.
- Reconnect all related component harness connectors. Be certain that all connectors are fully seated and the connector locks are fully engaged.
- Turn the ignition on.
- With the scan tool, erase DTCs.
- Using the recorded Environmental Data, along with the When Monitored and Set Conditions above, operate the vehicle in the conditions that set the DTC.
- With the scan tool, read HVAC Module DTCs.
Did the DTC return?
Yes
- Replace the HVAC Module in accordance with the Service information. Refer to: REAR HVAC MODULE, REMOVAL AND INSTALLATION .
- Perform the HVAC VERIFICATION TEST. Refer to: HVAC VERIFICATION TEST .
No
- Test complete. The wiring or poor connection problem has been repaired.
- Perform the HVAC VERIFICATION TEST. Refer to: HVAC VERIFICATION TEST .